Installation

1. INSTALL INSTRUMENT PANEL REINFORCEMENT ASSEMBLY

(a) Install the conditioner unit assembly to the instrument panel reinforcement assembly with the 2 screws and 3 bolts.

Torque: Bolt

Tighten the bolts and screws in the order shown in the illustration to install the air conditioner unit assembly.

(1) Using a "Torx" socket wrench (T40), install the instrument panel reinforcement assembly with the 3 "Torx" bolts.

(c) Passenger seat:

(1) Using a hexagon wrench 12 mm, install the instrument panel reinforcement assembly with the 2 bolts.

(2) Using a "Torx" socket wrench (T40), install the instrument panel reinforcement assembly with the 2 "Torx" bolts.

(d) Install the 3 bolts and nut. Torque: NUT

(f) Install the 6 nuts and 3 bolts.

2. CONNECT STEERING INTERMEDIATE SHAFT ASSEMBLY (See page SR-45)

3. INSTALL STEERING COLUMN ASSEMBLY (See page SR-45)

4. INSTALL INSTRUMENT PANEL SAFETY PAD SUBASSEMBLY (See page IP-17)

5. INSTALL AIR CONDITIONER TUBE AND ACCESSORY

(a) Remove the attached vinyl tape from the tube.

(b) Sufficiently apply compressor oil to a new O-ring and fitting surface of the air conditioning tube assembly.

Compressor oil: ND-OIL 8 or equivalent

(c) Install the O-ring on the liquid tube sub-assembly.

(d) Install the liquid tube sub-assembly.

6. INSTALL SUCTION HOSE SUB-ASSEMBLY

(a) Remove the attached vinyl tape from hose.

(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the suction hose sub-assembly.

Compressor oil: ND-OIL 8 or equivalent

(c) Install the O-ring on the suction hose sub-assembly.

(d) Move the hook connector in the direction indicated by the arrow in the illustration.

(e) Insert the pipe joint into the fitting hole securely and tighten the bolt.

7. CONNECT BATTERY NEGATIVE TERMINAL

8. PERFORM SYSTEM INITIALIZE

(a) Some system need initialization when disconnecting the cable from the negative battery terminal. HINT:

See page IN-29

9. ADD ENGINE COOLANT (See page CO-7)

10. CHECK FOR ENGINE COOLANT LEAKS (See page CO-8)

11. CHARGE REFRIGERANT (See page AC-138)

12. WARM UP ENGINE (See page AC-139)

13. CHECK FOR LEAKAGE OF REFRIGERANT (See page AC-139)

14. INSTALL WINDSHIELD WIPER MOTOR AND LINK (See page WW-40)

15. INSTALL WINDSHIELD WIPER ARM AND BLADE ASSEMBLY RH (See page WW-40)

16. INSTALL WINDSHIELD WIPER ARM AND BLADE ASSEMBLY LH (See page WW-41)

Do It Yourself Car Diagnosis

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