New lifter thickness

Lifter No.

Thickness mm (in.)

Lifter No.

Thickness mm (in.)

Lifter No.

Thickness mm (in.)

06

5.060 (0.1992)

30

5.300 (0.2087)

54

5.540 (0.2181)

Lifter No.

Thickness mm (in.)

Lifter No.

Thickness mm (in.)

Lifter No.

Thickness mm (in.)

08

5.080 (0.2000)

32

5.320 (0.2094)

56

5.560 (0.2189)

10

5.100 (0.2008)

34

5.340 (0.2102)

58

5.580 (0.2197)

12

5.120 (0.2016)

36

5.360 (0.2110)

60

5.600 (0.2205)

14

5.140 (0.2024)

38

5.380 (0.2118)

62

5.620 (0.2213)

16

5.160 (0.2031)

40

5.400 (0.2126)

64

5.640 (0.2220)

18

5.180 (0.2039)

42

5.420 (0.2134)

66

5.660 (0.2228)

20

5.200 (0.2047)

44

5.440 (0.2142)

68

5.680 (0.2236)

22

5.220 (0.2055)

46

5.460 (0.2150)

70

5.700 (0.2244)

24

5.240 (0.2063)

48

5.480 (0.2157)

72

5.720 (0.2252)

26

5.260 (0.2071)

50

5.500 (0.2165)

74

5.740 (0.2260)

28

5.280 (0.2079)

52

5.520 (0.2173)

-

-

Standard exhaust valve clearance (cold): 0.38 to 0.48 mm (0.0150 to 0.0189 in.)

EXAMPLE:

The 5.340 mm (0.2102 in.) lifter is installed, and the measured clearance is 0.430 mm (0.0169 in.). Replace the 5.340 mm (0.2102 in.) lifter with a new No. 42 lifter. (i) Install the selected valve lifter.

11. INSTALL CAMSHAFT

(a) Apply a light coat of engine oil to the journal portion of the camshaft.

(b) Install the timing chain onto the camshaft timing gear with the paint mark aligned with the timing mark on the camshaft timing gear as shown in the illustration.

(c) Examine the front marks and numbers, and check that the order is as shown in the illustration. Then install the bearing caps into the cylinder head.

(d) Apply a light coat of engine oil to the threads and under the heads of the bearing cap bolts.

(e) Using several steps, uniformly tighten the 10 bearing cap bolts in the sequence shown in the illustration.

Torque: No. 1 bearing cap

No. 3 bearing cap

12. INSTALL NO. 2 CAMSHAFT

(a) Apply a light coat of engine oil to the journal portion of the No. 2 camshaft.

(b) Put the No. 2 camshaft on the cylinder head with the paint mark of the chain aligned with the timing mark on the camshaft timing sprocket.

(c) While holding the No. 2 camshaft by hand, temporarily tighten the camshaft timing sprocket set bolt.

(d) Examine the front marks and numbers, and check that the order is as shown in the illustration. Then install the bearing caps onto the cylinder head.

(e) Apply a light coat of engine oil to the threads and under the heads of the bearing cap bolts.

(f) Using several steps, uniformly tighten the 10 bearing cap bolts in the sequence shown in the illustration.

Torque: No. 2 bearing cap

No. 3 bearing cap

(g) While holding the camshaft with a wrench, tighten the camshaft timing sprocket set bolt. Torque: 54 N*m (551 kgf*cm, 40 ft.*lbf) NOTICE:

Be careful not to damage the valve lifter.

(h) Check that the paint marks on the chain are aligned with the timing marks on the camshaft timing gear and camshaft timing sprocket. Also, check that the crankshaft pulley groove is aligned with the timing mark "0" of the timing chain cover.

13. INSTALL NO. 1 CHAIN TENSIONER (See page EM-32)

14. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY (See page EM-33)

15. INSTALL IGNITION COIL ASSEMBLY (See page EM-33)

16. CHECK FOR ENGINE OIL LEAKS

17. INSTALL NO. 1 ENGINE COVER (See page EM-121)

18. INSTALL FRONT FENDER APRON RH

19. INSTALL ENGINE UNDER COVER LH

20. INSTALL ENGINE UNDER COVER RH

21. INSTALL FRONT WHEEL RH

TIMING CHAIN COMPONENTS

NO. 2 ENGINE MOUNTING STAY RH

NO. 2 ENGINE MOUNTING BRACKET RH

NO. 1 ENGINE COVER SUB-ASSEMBLY

NO. 2 ENGINE MOUNTING STAY RH

V-RIBBED BELT

GENERATOR ASSEMBLY

ENGINE MOVING CONTROL ROD SUB-ASSEMBLY

NO. 2 ENGINE MOUNTING BRACKET RH

NO. 1 ENGINE COVER SUB-ASSEMBLY

V-RIBBED BELT

GENERATOR ASSEMBLY

FRONT FENDER APRON SEAL RH

A134948E01

VANE PUMP ASSEMBLY

FRONT EXHAUST PIPE NO. 1 SUPPORT BRACKET

VANE PUMP ASSEMBLY

FRONT EXHAUST PIPE ASSEMBLY

EXHAUST PIPE GASKET

REAR EXHAUST PIPE NO. 1 SUPPORT BRACKET

FRONT EXHAUST PIPE ASSEMBLY

EXHAUST PIPE GASKET

REAR EXHAUST PIPE NO. 1 SUPPORT BRACKET

ENGINE UNDER COVER RH

ENGINE UNDER COVER RH

ENGINE UNDER COVER LH

N*m (kgf*cm, ft.*lbf) : Specified torque • Non-reusable part

ENGINE UNDER COVER LH

N*m (kgf*cm, ft.*lbf) : Specified torque • Non-reusable part

A134947E01

IGNITION COIL ASSEMBLY

IGNITION COIL ASSEMBLY

CYLINDER HEAD COVER SUB-ASSEMBLY

CYLINDER HEAD COVER GASKET

CYLINDER HEAD COVER SUB-ASSEMBLY

CRANK POSITION SENSOR

CRANK POSITION SENSOR

CRANKSHAFT PULLEY

OIL PAN DRAIN PLUG

CRANKSHAFT PULLEY

OIL PAN DRAIN PLUG

OIL PAN SUB-ASSEMBLY

OIL PAN SUB-ASSEMBLY

N*m (kgf*cm, ft.*lbf) : Specified torque • Non-reusable part

A134922E01

Do It Yourself Car Diagnosis

Do It Yourself Car Diagnosis

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