Torque Nm kgfcm ftlbf

(d) Mark the front side of the cylinder head bolt with paint.

(e) Retighten the cylinder head bolts 90° in the sequence shown in the illustration.

(f) Check that the paint mark is now at a 90° angle to the front.

3. CONNECT ENGINE WIRE

(a) Connect the ground cable with the bolt. Torque: 8.4 N*m (86 kgf*cm, 74 in.*lbf)

(b) Connect the camshaft position sensor connector.

(c) Connect the engine coolant temperature sensor connector.

(d) Connect the engine oil pressure switch connector.

(e) Connect the radio setting condenser connector.

4. CONNECT RADIATOR HOSE INLET (See page EM-118)

5. INSTALL NO. 2 CAMSHAFT BEARING

(a) Install the No. 2 camshaft bearing.

6. INSTALL CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY (See page ES-406)

7. INSTALL CAMSHAFTS

(a) Apply a light coat of engine oil to the journal portion of the camshaft.

(b) Place the 2 camshafts on the cylinder head with the No. 1 cam lobes facing the directions shown in the illustration.

(c) Examine the front marks and numbers, and check that the order is as shown in the illustration. Then install the bearing caps onto the cylinder head.

(d) Apply a light coat of engine oil to the threads and under the heads of the bearing cap bolts.

(e) Using several steps, uniformly tighten the 20 bearing cap bolts in the sequence shown in the illustration.

Torque: No. 1 and No. 2 bearing cap 30 N*m (301 kgf*cm, 22 ft.*lbf) No. 3 bearing cap 9.0 N*m (92 kgf*cm, 80 in.*lbf)

8. INSTALL CHAIN SUB-ASSEMBLY

HINT:

See page EM-27.

9. INSTALL EXHAUST MANIFOLD CONVERTER SUBASSEMBLY (See page EM-109)

10. INSTALL NO. 2 MANIFOLD STAY (See page EM-110)

11. INSTALL MANIFOLD STAY (See page EM-111)

12. INSTALL OIL LEVEL GAUGE GUIDE (See page EM-111)

13. INSTALL OIL LEVEL GAUGE SUB-ASSEMBLY

14. INSTALL GENERATOR ASSEMBLY (See page CH-19)

15. INSTALL V-RIBBED BELT (See page EM-6)

16. INSTALL NO. 2 ENGINE MOUNTING BRACKET RH (See page EM-118)

17. INSTALL ENGINE MOVING CONTROL ROD SUBASSEMBLY (See page EM-119)

18. INSTALL NO. 2 ENGINE MOUNTING STAY RH (See page EM-119)

19. INSTALL FRONT EXHAUST PIPE ASSEMBLY

HINT:

See page EX-3.

20. INSTALL NO. 1 INTAKE MANIFOLD INSULATOR (See page EM-111)

21. INSTALL INTAKE AIR CONTROL VALVE (For PZEV) (See page IT-7)

22. INSTALL INTAKE MANIFOLD (See page ES-425)

23. INSTALL FUEL DELIVERY PIPE WITH INJECTOR (See page FU-15)

24. CONNECT FUEL TUBE SUB-ASSEMBLY (See page FU-16)

25. INSTALL THROTTLE BODY ASSEMBLY (See page ES-418)

26. INSTALL BATTERY (See page EM-119)

27. REMOVE AIR CLEANER CASE SUB-ASSEMBLY (See page EM-120)

28. INSTALL AIR CLEANER CAP SUB-ASSEMBLY (See page ES-419)

29. INSTALL AIR CLEANER INLET ASSEMBLY (See page EM-120)

30. INSTALL COWL TOP PANEL OUTER SUBASSEMBLY (See page ES-426)

31. INSTALL WINDSHIELD WIPER LINK ASSEMBLY

HINT:

See page WW-13.

32. CONNECT CABLE FROM NEGATIVE BATTERY TERMINAL (See page EM-120)

33. ADD ENGINE OIL

34. CHECK FOR FUEL LEAKS (See page FU-9)

35. ADD COOLANT (See page CO-5)

36. CHECK FOR ENGINE COOLANT LEAKS (See page CO-1)

37. CHECK FOR ENGINE OIL LEAKS

38. CHECK FOR EXHAUST GAS LEAKS

39. INSPECT IGNITION TIMING (See page EM-1)

40. INSPECT IDLE SPEED (See page EM-2)

41. INSPECT COMPRESSION (See page EM-3)

43. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY (See page EM-121)

44. INSTALL FRONT FENDER APRON SEAL RH

45. INSTALL ENGINE UNDER COVER LH

46. INSTALL ENGINE UNDER COVER RH

47. INSTALL FRONT WHEEL RH (See page EM-120)

ENGINE FRONT OIL SEAL COMPONENTS

CRANKSHAFT PULLEY

CRANKSHAFT PULLEY

V-RIBBED BELT

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