Differential Case Components

Transaxie Case s if!

♦ Tapered Roller Bearing and Outer Race

Vehicle Speed Sensor Drive Gear

Toyota Sienna Differential Bearing

Straight Pin

Differential Case

Pinion Shaft Pinion —

Ring Gear

Side Gear

— Thrust Washer

Pinion Thrust Washer

♦ Tapered Roller Bearing and Outer Race - Shim

Transmission Case

♦ Non-reusable part p + Apply MP grease

DISASSEMBLY

1. REMOVE RING GEAR

Place matchmarks on the ring gear and differential case. Remove the 8 bolts.

Using a copper hammer, tap on the ring gear to remove it from the differential case.

Where The Vss Toyota Ipsum

2. Vehicle speed sensor drive gear side:

REMOVE TAPERED ROLLER BEARING FROM DIFFERENTIAL CASE

(a) Using SST, remove the tapered roller bearing. SST 09950-00020, 09950-00030, 09950-40011

(09957-04010), 09950-60010 (09951-00350)

HINT:

Set the claw of SST to the bearing inner race securely.

(b) Remove the vehicle speed sensor drive gear.

3. Ring gear side:

REMOVE TAPERED ROLLER BEARING FROM DIFFERENTIAL CASE

Using SST, remove the tapered roller bearing.

SST 09950-40011 (09951-04010, 09952-04010, 09953-04020, 09954-04010, 09955-04061, 09957-04010, 09958-04011), 09950-60010 (09951-00350)

Set the claw of SST to the bearing inner race at the position where the differential case is indented.

OOCIS07

4. INSPECT SIDE GEAR BACKLASH

Using a dial indicator, measure the backlash of one side gear while holding one pinion toward the differential case. Standard backlash: 0.05 - 0.20 mm (0.0020 - 0.0079 in.) If the backlash is not within the specification, install the correct thrust washer to the side gears.

5. DISASSEMBLE DIFFERENTIAL CASE

(a) Using a pin punch and hammer, drive out the straight pin.

(b) Remove the pinion shaft from the differential case.

(c) Remove the 2 pinions and side gears with the 4 thrust washers from each gear.

Torre Ifel Colorear

6. Transmission case side:

IF NECESSARY, REPLACE OIL SEAL AND TAPERED ROLLER BEARING OUTER RACE

(a) Using SST, pull out the tapered roller bearing outer race and shim.

SST 09612-65014

(b) Using SST and a hammer, drive out the oil seal.

SST 09226-10010

(c) Using SST and a hammer, drive in a new oil seal. SST 09226-10010

(d) Coat the lip of the oil seal with MP grease.

(e) Place the shim into the differential case.

(f) Using SST and a press, install the tapered roller bearing outer race.

SST 09950-60020 (09951-00710), 09950-70010 (09951-07150)

NOTICE:

When replacing the tapered roller bearing outer race, replace the tapered roller bearing along with it.

Transaxle case side:

IF NECESSARY, REPLACE OIL SEAL AND TAPERED ROLLER BEARING OUTER RACE

Using a screwdriver and hammer, drive out the oil seal.

(b) Using SST, pull out the tapered roller bearing outer race and spacer.

SST 09612-65014

(c) Place the spacer into the differential case.

(d) Using SST and a press, install the tapered roller bearing outer race.

SST 09950-60020 (09951-00680), 09950-70010 (09951-07150)

NOTICE:

When replacing the tapered roller bearing outer race, replace the tapered roller bearing along with it.

D0SS49

(e) Using SST and a hammer, drive in a new oil seal. SST 09710-28021 (09710-08041)

(f) Coat the lip of the oil seal with MP grease.

REASSEMBLY

1. ASSEMBLE DIFFERENTIAL CASE

(a) Install the correct thrust washers and side gears.

Refer to the table below, select thrust washers which will ensure that the backlash is within the specification. Tr^ o select washers of the same size for both sides. Standard backlash: 0.05 - 0.20 mm (0.0020 - 0.0079 in.)

Thickness mm (in.)

Thickness mm (in.)

0.95 (0.0374)

1.50(0.0433)

1.00 (0.0394)

1.15(0.0453)

1.05 (0.04! 3)

1.20 (O.0472)

(b) Install the thrust washers and side gears in the differential case.

(c) Install the pinion shaft.

(b) Install the thrust washers and side gears in the differential case.

(c) Install the pinion shaft.

CXK&07

(d) Using a dial indicator, check the side gear backlash. Measure the side gear backlash while holding one pinion toward the differential case.

Standard backlash: 0.05 - 0.20 mm (0.0020 - 0.0079 in.) if the backlash is not within the specification, install a thrust washer of different thickness.

(e) Using a pin punch and hammer, drive in the straight pin through the differential case and hole in the pinion shaft.

(f) Using a chisel and hammer, caulk the pin holes around the circumference of the differential case.

2000 Toyota Celica Gear Indicator

2. Ring gear side:

INSTALL TAPERED ROLLER BEARING

Using SST and a press, install the tapered roller bearing.

SST 09350--32014 (09351-32120, 09351-32140) NOTICE:

When replacing the tapered roller bearing outer race, replace the tapered roller bearing along with it.

HINT:

Set SST to the bearing inner race securely.

Case Side

Case Side

OOB2iO

3. Vehicle speed sensor drive gear side: INSTALL TAPERED ROLLER BEARING

(a) Place the vehicle speed sensor drive gear in position to stop it turning, and install the vehicle speed sensor drive gear. NOTICE:

Be sure to install the vehicle speed sensor drive gear in the correct direction, as shown in the illustration.

09316 60011

(b) Using SST and a press, install a new side bearing.

SST 09316-60011 (09316-00011), 09350-32014 (09351-32120)

NOTICE:

When replacing the tapered roller bearing outer race, replace the tapered roller bearing along with it.

HINT:

Set SST to the bearing inner race securely.

4. INSTALL RING GEAR ON DIFFERENTIAL CASE

(a) Clean the contact surface of the differential case.

(b) Heat the ring gear in boiling water.

(c) Carefully take the ring gear out of the water.

(d) After the moisture on the ring gear has completely evaporated, quickly install the ring gear to the differential case.

HINT:

Align the matchmarks on the differential case and contact the ring gear.

(e) Temporarily install the 8 set bolts. CAUTION:

The ring gear set bolts should not be tightened until the ring gear has cooled sufficiently.

(f) After the ring gear has cooled sufficiently, torque the ring gear set boits uniformly at a time.

5. INSPECT DIFFERENTIAL TAPERED ROLLER BEARING PRELOAD NOTICE:

Perform this only when replacing the tapered roller bearing and outer race of the differential case.

(a) Install the differential case assembly to the transaxle case.

(b) Install the transmission case to the transaxle case with the 16 bolts.

(c) Using SST and a torque wrench, turn the differential case assembly right and left 2 or 3 times to allow the bearings to settle.

SST 09564-32011

(d) Using SST and a torque wrench, measure the preload. SST 09564-32011

Preload (at starting): New bearing

0.8 - 1.6 Nm (8-16 kgfcm, 6.9 - 13.9 in.-lbf) Reused bearing

If the preload is not within the specification, remove the transmission case side outer race of the tapered roller bearing with SST (See page MX-49). Select an appropriate shim. HINT:

The preload will change by about 0.3 - 0.4 N-m (3-4 kgf-cm, 2.6 - 3.5 in.-ibf) corresponding to a change of 0.05 mm (0.0020 in.) in shim thickness.

Mark

Thickness mm (in.)

Mark

Thickness mm (in.)

AA

2.10 (0,0827)

LL

2.60 (0.1024)

SB

2. i 5 (0.0846)

MM

2.65 (0.1043)

CC

2.20 (0.0866)

NN

2.70 (0.1063)

DD

2.25 (0.0886)

PP

2.75 (0.1083)

EE

2.30 (0.0906)

QQ

2.80 (0.1102)

FF

2.35 (0.0925)

RR

2.85(0 1122)

GG

2.40 (0.0945;

SS

2.90 (0.1142)

HH

2.45 (0.0965)

TT

2.95(0.1161)

JJ

2.50 (0.0984)

UU

3.00(0.1181)

KK

2,55 (0.1004)

-

-

(e) Remove the 16 bolts and transmission case.

(f) Remove the differential case assembly.

(e) Remove the 16 bolts and transmission case.

(f) Remove the differential case assembly.

REVERSE SHIFT WARNING BUZZER SYSTEM LOCATION

Combination Meter (Reverse Shit! Warning Buzzer)

Back-Up Light Switch

Back-Up Light Switch

INSPECTION

1. INSPECT REVERSE SHIFT WARNING BUZZER SYSTEM (See page 8E-46)

2. INSPECT BACK-UP LIGHT SWITCH CONTINUITY (See page BE-30)

SHIFT LEVER AND CONTROL CABLE COMPONENTS

Passenger Airbag Assembly

Front Pillar Garnish

Instrument Panel

Passenger Airbag Assembly

Finish Panel

Instrument Panel

Finish Panel

Combination Meter

Front Pillar Garnish

- Front Door Opening Trim

- Front Door Opening Trim

Lower No. 1 Finish Panel

Combination Meter

Upper Column Cover Spiral Cable

Lower No. 1 Finish Panel

— Center Cluster Finish Panel

Upper Column Cover Spiral Cable

Headlight Dimmer Switch Lower Column Cover Front Pillar Garnish

¿-»j Heater Control ^ * Name Plate fc. Wiper and Washer , —^Switch i ^^V Cluster Finish

— Center Cluster Finish Panel

Heater Control Knob

Lower Finish Panel

Heater Control Knob

Shift Lever Knob

Upper Console Panel w/ Power window:

Power Window Switch

Upper Console Panel w/ Power window:

Power Window Switch

Headlight Dimmer Switch Lower Column Cover Front Pillar Garnish

Toyota Celica Power Window Wires

f | Heater Control and I Accessory Assembly

Cowl Side Trim

Console Box

N-m (kgf cm, ft-lbf) : Specified torque f | Heater Control and I Accessory Assembly

Cowl Side Trim

Console Box

Instrument Panel

Toyota Celica 2004 Blower Sensor
Blower Unit

♦ Non-reusable part

113009

Air Cleaner Case Assembly with Air Hose

ECM Cover

Air Cleaner Case Assembly with Air Hose

ECM Cover

Celica 2000 Air Hose

ECM Outlet Duct

Hold-Down Ciamp

- ECM Box Tray -ECM Connector

ECM Outlet Duct

MEMO

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Responses

  • toni
    How to remove power window button console 2000 celica?
    4 years ago
  • marja
    How to change differential case bearing on 2000 toyota sienna?
    2 years ago

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