Installation

1. INSTALL INJECTORS AND DELIVERY PIPES

(a) Install the grommet to each injector.

(b) Apply a light coat of spindle oil or gasoline to new O-ring and install them to each injector.

(c) Apply a light coat of spindle oil or gasoline on the place where a delivery pipe touches on O-cing.

(d) While turning the injector clockwise and counterclockwise, push it to the delivery pipes. Install the 4 injectors.

(e) Position the injector connector outward.

(f) Place the 2 spacers in position on the cylinder head.

(g) Apply a light coat of spindle oil or gasoline on the place where a cylinder head touches an O-ring of the injector.

(h) Place the delivery pipe and fuel pipe together with the 4 injectors in position on the cylinder head.

(i) Temporarily install the 2 bolts holding the delivery pipe to the cylinder head, (j) Temporarily install the bolt holding the fuel pipe to the cylinder head.

{k) Check that the injectors rotate smoothly. HINT:

If injectors do not rotate smoothly, the probable cause is incorrect installation of O-ring. Replace the O-ring. (I) Position the injector connector connector outward.

(m) Tighten the 2 bolts holding the delivery pipe to the cylinder head. Torque:

1ZZ-FE: 19 N m {190 kgf-cm, 14 ftlbf) 2ZZ-GE: 29 N m (290 kgf-cm, 21 ft lbf)

(n) Tighten the bolt holding the fuel pipe to the cylinder head. Torque: 9 N-m (92 kgf-cm, 7 ft lbf)

2. CONNECT FUEL TUBE

(a) Connect the fuel tube (fuel tube connector) to the fuel pipe.

CAUTION:

Perform connecting operations of the connector (quick type) after observing the precautions.

(b) Install the fuel pipe clamp.

3. INSTALL NO. 2 CYLINDER HEAD COVER

FUEL TANK AND LINE PRECAUTION

Always use new gaskets when replacing the fuel tank or component parts. Apply the proper torque to all parts tightened.

COMPONENTS

The Location of Fuel Tank Cushion

Fuel Tank Vent Tube Set Plate"

j nV

Rear Floor Heat Insulator

Rear Floor Heat Insulator

Tail Pipe

[~N-m (kgf-cm, ft-lbf) : Specified torque ♦ Non-reusable part

Crack

-Leakage

Crack

-Leakage

Pipe

0009(9

Hose

Do It Yourself Car Diagnosis

Do It Yourself Car Diagnosis

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