Valve Body Assembly Onvehicle Repair

1. REMOVE LH ENGINE UNDER COVER

2. REMOVE DRAIN PLUG AND DRAIN ATF

3. REMOVE OIL PAN AND GASKET NOTICE:

Some fluid will remain in the oil pan.

Remove the 18 bolts, and carefully remove the oil pan assembly. Discard the gasket.

4. EXAMINE PARTICLES IN OIL PAN

Remove the magnets and use them to collect any steel chips. Look carefully at the chips and particles in the pan and on the magnet to anticipate what type of wear you will find in the trans-axle.

Steel (magnetic}.,.bearing, gear and plate wear Brass (non-magnetic),., bushing wear

5. REMOVE OIL STRAINER

(a) Remove the 3 bolts and oil strainer,

5. REMOVE OIL STRAINER

(a) Remove the 3 bolts and oil strainer,

6. DISCONNECT 5 SHIFT SOLENOID VALVE CONNECTORS

7. REMOVE ATF TEMPERATURE SENSOR

Remove the bolt and lock plate, and remove the ATF temperature sensor.

8. SEPARATE WIRE HARNESS FROM 2 CLAMPS

AX-11

9. REMOVE VALVE BODY

Remove the 17 bolts and valve body. NOTICE:

Be careful not to drop the check valve body, spring and accumulator piston.

10. REMOVE CHECK BALL BODY AND SPRING

M?S37

11. REMOVE 3 APPLY GASKETS

12. REMOVE SHIFT SOLENOID VALVE

Remove the 5 bolts and 5 shift solenoid valves.

13. INSTALL SHIFT SOLENOID VALVE Install the 5 shift solenoid valves with the 5 bolts.

Torque:

Bolt A: 6.6 N m (67 kgf cm, 58 in. lbf) Bolt B: 11 N m (110 kgf cm, 8 ft-tbf) Bolt length:

14. INSTALL APPLY GASKET

(a) Coat 3 new apply gaskets with ATF.

(b) Install the gaskets to the transaxle case.

15. INSTALL CHECK VALVE AND SPRING

A My

002936

002936

16. INSTALL VALVE BODY

(a) Align the groove of the manual valve with the pin of the manual valve lever.

(b) Temporarily install the valve body with the 17 bolts. Bolt length:

Bolt A: 25 mm (0.98 In.) Bolt B: 41 mm (1.61 in.) Bolt C: 45 mm (1.77 in.)

(c) Check that the manual valve lever contacts the center of the roller at the tip of the detent spring.

(d) Tighten the 17 bolts.

17. CLAMP WIRE HARNESS TO 2 CLAMPS

18. INSTALL ATF TEMPERATURE SENSOR

Install the ATF temperature sensor with the lock plate and bolt. Torque: 6.6 Nm (67 kgf cm, 58 in. lbf)

19. CONNECT 5 SHIFT SOLENOID VALVE CONNECTORS

20. INSTALL OIL STRAINER

(b) Install the O-ring to the oil strainer.

20. INSTALL OIL STRAINER

(b) Install the O-ring to the oil strainer.

(c) install the oil strainer with the 3 bolts. Torque: 11 N m (110 kgf cm, 8 ftlbf)

21. INSTALL MAGNET IN OIL PAN

Install the 3 magnets in the oil pan, as shown in the illustration.

22. INSTALL OIL PAN

install the oil pan and a new gasket with the 18 bolts. Torque: 7.8 N m (80 kgf-cm, 69 in.-ibf)

23. INSTALL DRAIN PLUG install a new gasket and drain plug.

24. FILL ATF AND CHECK ATF LEVEL (See page DI-157)

25. INSTALL LH ENGINE UNDER COVER

005917

Do It Yourself Car Diagnosis

Do It Yourself Car Diagnosis

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