Assembly Of Planetary Gear Output Shaft

1. INSTALL THRUST BEARING RACE AND REAR

PLANETARY RING GEAR ON INTERMEDIATE SHAFT

Slip the thrust bearing race and ring gear onto the shaft with the exterior splines up, as shown.

2. INSTALL SET RING ON INTERMEDIATE SHAFT

Push down and wind the set ring into place. Check to make sure it is secure.

3. TURN OVER INTERMEDIATE SHAFT AND INSTALL THRUST BEARING AND RACE

Make sure the flat side of the race is against the bearing.

4. INSTALL PINION GEAR ASSEMBLY AND STEEL THRUST WASHER ON REAR PLANETARY CARRIER

Install the washer with the lugs down, fitting into the rear planetary gear carrier.

CAUTION: Make sure the different lug shapes match the openings on the plate.

Pinion Gear Thrust Washer InstallationPinion Gear Thrust Washer Installation

5. INSTALL THREE OIL SEAL RINGS ON OUTPUT SHAFT

Spread the rings apart and slide them into the groove. Hook both ends by hand.

6. INSTALL THRUST BEARING AND RACE ON OUTPUT SHAFT

Hold the cup of the race toward the bearing.

7. USE EXTENSION HOUSING AS ASSEMBLY STAND

8. INSTALL INTERMEDIATE SHAFT ASSEMBLY IN OUTPUT SHAFT

9. INSTALL REAR PLANETARY CARRIER IN OUTPUT SHAFT

Slide the carrier into place, and make sure that the lugs interlock.

10. SET IN PLACE FRONT PLANETARY RING GEAR

Slide the snap ring downward, and align the lugs with the notches.

Align the ends of the snap ring with the wide gap between the teeth.

11. INSTALL FRONT PLANETARY RING GEAR WITH SNAP RING

While pushing down the ring gear, squeeze the snap ring end with snap ring pliers and install it into the groove.

NOTE: When the snap ring is fully seated, the gap is the width of one lug.

12. INSTALL NYLON THRUST WASHER IN FRONT PLANETARY PINION GEAR

Face the lugs downward and match them with the slots in back of the planetary gear.

13. INSTALL ONE-WAY CLUTCH

Install the one-way clutch into the outer race, facing the spring cage toward the front.

Pinion Gear Thrust Washer Installation

14. TEMPORARILY INSTALL REACTION PLATE ON PLANETARY

Insert the plate into place for testing of the one-way clutch.

15. TEST ONE-WAY CLUTCH

The planetary gear must rotate freely counterclockwise and lock clockwise.

If the clutch does not work correctly, it must be replaced.

16. REMOVE REACTION PLATE

17. INSTALL NYLON THRUST WASHER ON FRONT PLANETARY CARRIER

Apply petroleum jelly to the washer to hold it in place during later assembly. Match the lugs with the planetary carrier.

18. INSTALL FRONT PLANETARY GEAR ASSEMBLY TO INTERMEDIATE SHAFT

19. INSTALL PRESSURE PLATE

Install the pressure plate, facing the flat surface toward the intermediate shaft.

20. INSTALL NO. 3 BRAKE CLUTCH PACK

Using low-pressure compressed air, blow all excess ATF from discs.

CAUTION: High-pressure air will damage the discs.

Install in order: Disc-plate-disc-plate-disc-plate-disc-plate-disc

21. KEEP INNER RACE, APPLY TUBE, THRUST BEARING AND RACE TOGETHER

No. 3 Brake Outer Piston

Sleeve

Inner Piston

Transmission Case

Snap Ring

Piston Return Spring

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