Assembly Of Rear Drive Shaft

1. ASSEMBLE NEW CLAMPS ONTO DRIVE SHAFT

2. ASSEMBLE BOOT ONTO DRIVE SHAFT

CAUTION: Wrap the shaft serrations with vinyl tape so as to prevent damage to the boot.

(a) Place the outboard and inboard boots and new clamps on the shaft.

(b) Install a new snap ring.

3. INSTALL OUTBOARD JOINT INNER RACE

(a) Place the cage onto shaft.

NOTE: The larger diameter end should face toward the outboard side.

Outboard

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Outboard

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(b) Align the matchmarks and, using a press and sockĀ« wrench, install the inner race onto the shaft.

(c) Using snap ring pliers, install the snap ring.

(d) Lightly tap in the balls with a plastic hammer.

NOTE: Coat the inner race, the cage and balls with the grease supplied in the boot kit.

4. ASSEMBLE INBOARD JOINT

(a) Align the matchmarks placed before assembly.

(b) Using a press and socket wrench, inboard joint onto drive shaft.

(c) Using snap ring pliers, install new snap ring.

(d) Pack 60g (0.13 lb) of grease into the flange side. NOTE: Use the grease supplied in the kit.

(e) Apply seal packing THREE BOND 1344 (08833-00080) or LOCKTITE No. 242 around inboard side of the end plate.

(f) Install it to the inboard joint.

NOTE: Install the end plate by tapping around it.

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5. APPLY GREASE OUTBOARD AND INBOARD

NOTE: Use the grease supplied in the boot kit.

(a) Apply grease into the outer race and boot.

Outer race: Pack in 60g (0.13 lb) of grease Outboard boot: Pack in 60g (0.13 lb) of grease

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(b) Install the snap ring to the outer race

(c) Apply grease into the inboard joint. Inboard joint: Pack in 60g (0.13 lb) of grease Inboard boot: Pack in 60g (0.13 lb) of grease

NOTE: Use the grease supplied in the boot kit.

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6. ASSEMBLY BOOT CLAMPS

(a) Clamp the boots in a position permitting the following shaft dimension.

Shaft dimension: 416.5 - 419.5 mm

(b) Lock the clamps

NOTE: Position the lock between the flange bolt holes.

(c) Turn both joints and stretch the boot to check that it does not deform.

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