Disassembly Of Gear Housing

1. CLAMP GEAR HOUSING IN VISE

NOTE:

(1) The rack housing is made of aluminum, so always use soft jaws on the vise and clamp onto the part shown in the figure.

(2) If clamping onto the center tube, wrap a piece of cloth around it and be careful not to damage the tube.

2. REMOVE TURN PRESSURE RIGHT AND LEFT

TUBES AND UNION SEATS

(a) Using SST, remove the turn pressure tubes.

SST 09631-22020

(b) Remove the union seats.

3. REMOVE TIE ROD ENDS

(a) Place matchmarks on the tie rod end and rack end.

(b) Loosen the clamp and remove the tie rod end from the rack end.

4. REMOVE RACK BOOTS

5. REMOVE RACK GUIDE SPRING CAP LOCK NUT

Using SST, remove the rack guide spring cap lock nut. SST 09612-24012 (09617-24020)

6. REMOVE RACK GUIDE SPRING CAP

Using SST, remove the rack guide spring cap. SST 09612-24012 (09612-10021)

7. REMOVE RACK GUIDE SPRING

8. REMOVE RACK GUIDE AND SEAT

9. REMOVE DUST COVER

10. REMOVE CONTROL VALVE HOUSING

(a) Place matchmarks on the control valve housing and rack housing.

(b) Remove the three bolts.

(c) Remove the control valve housing.

11. REMOVE PINION ADJUSTING SCREW LOCK NUT

Using SST, remove the pinion adjusting lock nut. SST 09612-24012 (09617-24020)

12. REMOVE PINION ADJUSTING SCREW

Using SST, remove the pinion adjusting screw. SST 09612-24012 (09612-10021)

13. REMOVE RACK ENDS AND CLAW WASHER

(a) Unstake the claw washer. CAUTION: Avoid any impact to the rack.

(b) Using SST, remove the rack ends.

SST 09612-24012 (09617-22030.09617-24010) NOTE: Mark the left and right rack ends.

(c) Remove the claw washer.

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    How to disassemble a throttle cable housing?
    9 years ago

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