Disassembly Of Planetary Gear Output Shaft

1. REMOVE NO. 3 BRAKE DISC/PLATE PACK AND FRONT PLANETARY PINION GEARS

Grasp the components and pull off the front end of the output shaft.

Be careful to avoid dropping the bearing on the output shaft.

2. REMOVE THRUST WASHER FROM PLANETARY GEARS

NOTE: The thrust washer may have stuck to the inside of the planetary gear case.

3. REMOVE BRAKE DISCS AND PLATES FROM PLANETARY GEARS

4. REMOVE REACTION PLATE FROM PLANETARY GEARS

Planetary Gear Thrust Washer

5. REMOVE SNAP RING AND ONE-WAY CLUTCH FROM PLANETARY GEARS

6. REMOVE NYLON THRUST WASHER FROM PLANETARY GEARS

7. REMOVE APPLY TUBE AND CLUTCH PRESSURE PLATE

8. COMPRESS SHAFT SNAP RING AND REMOVE FRONT PLANETARY RING GEAR

While pulling up the ring gear, compress the snap ring with snap ring pliers and pull out the ring gear by hand.

9. REMOVE INTERMEDIATE SHAFT, RING GEAR AND PLANETARY GEAR FROM OUTPUT SHAFT ASSEMBLY

10. REMOVE THRUST BEARING AND RACES FROM OUTPUT SHAFT ASSEMBLY

Note the position of the races.

11. REMOVE THREE OIL SEAL RINGS FROM OUTPUT SHAFT

12. REMOVE STEEL THRUST WASHER AND REAR PINION GEARS FROM INTERMEDIATE SHAFT ASSEMBLY

13. REMOVE RACE AND THRUST BEARING FROM INTERMEDIATE SHAFT

Note the position of the race.

Rav4 2007 Intermediate Shaft Assembly
AT067I

14. INVERT INTERMEDIATE SHAFT AND REMOVE SET RING

15. REMOVE REAR PLANETARY RING GEAR AND BEARING RACE FROM INTERMEDIATE SHAFT

Note the position of the race.

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