Disassembly Of Transmission Case And Rear Brake Pistons

1. COMPRESS RETURN SPRINGS AND REMOVE SPRING RETAINER SNAP RING

(a) Install the SST. Gradually and evenly tighten the boll to compress the springs, being careful not to damage the transmission case with SST.

SST 09350-20013 (09369-20040)

(b) Using a screwdriver and hook, remove the snap ring.

2. REMOVE SPRING RETAINER AND SIXTEEN SPRINGS

+ Non-reusable part

Transmission Case

Snap Ring

No. 3 Brake Outer Piston

Piston Return Spring

Sleeve

Inner Piston

3. REMOVE OUTER PISTON AND REACTION SLEEVE WITH COMPRESSED AIR

(a) Remove the adapter.

(b) Place several clean shop rags on the piston to catch the piston and sleeve. To pop them out, apply compressed air to the outer and inner piston oil holes.

If the piston and sleeve do not pop out with the compressed air:

(c) Using needle-nose pliers, lift out the piston from the case.

(d) Insert two long hooks behind the reaction sleeve and gradually lift it out of the case.

(e) Using hooks, lift the inner piston out of the case in the same manner.

4. REMOVE O-RINGS FROM OUTER AND INNER PISTONS AND REACTION SLEEVE

INSPECTION OF CASE COMPONENT GROUP

REPLACEMENT OF MANUAL SHAFT OIL SEALS

(a) Remove the manual shaft oil seals with a screwdriver.

(b) Drive in new left and right oil seals with SST. SST 09350-20013 (09361-30011)

ATCW

6. COMPRESS PISTON RETURN SPRINGS TO ALLOW

INSTALLATION OF SNAP RING

CAUTION: Do not overtighten the bolt and bend the spring retainer.

(a) Carefully position the spring compressor on the spring retainer.

(b) Gradually and evenly tighten the bolt to compress the springs, being careful not to damage the transmission case with SST.

SST 09350-20013 (09369-20040)

7. INSTALL SNAP RING

(a) Push the ring into place with your fingers. Visually check to make sure it is fully seated and centered by the three lugs on the spring retainer.

SST 09350-20013 (09369-20040)

8. KEEP MANUAL VALVE LEVER, PARKING LOCK PAWl

AND ACCUMULATOR

4. INSTALL SST BASE UNDER CASE

SST 09350-20013

5. INSTALL SIXTEEN PISTON RETURN SPRINGS AND SET RETAINER WITH SNAP RING IN PLACE

NOTE: The springs are visible through the cutout in the case, which helps position them more easily.

2. INSTALL INNER AND OUTER PISTONS IN REACTION SLEEVE

(a) Push the inner piston into the cupped side of the reaction sleeve.

(b) Push the outer piston onto the other side of the reaction sleeve.

3. INSTALL PISTONS AND SLEEVE IN CASE

CAUTION: Be careful not to damage the O-rings.

Hold the assembly with the outer piston upward (spring seats visible), and push the assembly into its bore in the case.

Simple Car Care Tips and Advice

Simple Car Care Tips and Advice

Put an End to All Your Car Troubles. Does Your Car Break Down Often? Are You Spending More On Fuel Than You Thought You Would? Is Maintaining Your Car Eating Into Your Budget? Make Your Car Last Longer with Some Simple Do It Yourself Tips.

Get My Free Ebook


Post a comment