1

' L 1

1

W.ndlUldC*«

A

hesiv«

\

v

\

NO 5

\ "

No

35 V

No. 45

/

\

/

\

s

\

r—

--S

s

s

2. CHECK ADHESIVE USABLE TIME

After mixing the main and hardening agents, finish glass installation within the specified time as shown. Example:

For glass installation in ambient temperature of 25*C (77°F), apply adhesive set No. 35 within 45 minutes.

(min.l 600

I 300

c

M,. 1C

1

\

No

35

\

v

\

\

\

Nr>

4e»

t

V

S

\

s t

---

- JV

r>

*

F—

1

) 20 30 4 Ambient Temperature

0(°C)

3. CHECK ADHESIVE HARDENING TIME

When the main and hardening agents are mixed, leak tests should be made only after the hardening time has elapsed.

Example:

Hardening time for adhesive set No. 35 with ambient temperature of 25°C (77°F) is 150 minutes.

CAUTION: Do not drive the vehicle until at least double the hardening time has elapsed.

COMPONENTS

Windshield Glass

Windshield Glass

Common Wood Dimensions

REMOVAL OF WINDSHIELD

1. REMOVE FRONT PILLAR GARNISH

(a) Pry out the clips with a screwdriver.

Vliegtuigje Tekenen

(b) Pull the garnish upward to remove it.

2. REMOVE FOLLOWING PARTS:

(a) Inner rear view mirror {b) Roof headliner front trim

3. REMOVE WIPER ARM

4. REMOVE WINDSHIELD MOULDING (See page BO-12)

5. REMOVE CLIPS

Be careful not to damage the clips when removing them around the glass.

NOTE: Do not remove fasteners. If any fastener is deformed, replace it.

6. REMOVE WINDSHIELD GLASS

(a) Push piano wire through from the interior.

(b) Tie both wire ends to a wooden block or equivalent

CAUTION: When separating, take care not to damage the paint and interior and exterior ornaments. To prevent scratching the safety pad when removing the windshield, place a plastic sheet between the piano wire and safety pad.

(c) Cut the adhesive by pulling the piano wire around it

(d) Remove the glass.

CAUTION: Cut off the glass, leaving as much of the urethane layer on the body as possible.

INSPECTION AND CLEANING

1. CLEAN CONTACT SURFACE OF BODY

(a) Remove any dam remaining on the body.

NOTE: Leave as much urethane layer on the body as possible.

Honda Civic 2012 Engine Diagram

(b) Clean the cutting surface of the urethane gum with a piece of cloth saturated in solvent (alcohol).

Glass

Glass

IF FASTENERS ARE DAMAGED

(a) Remove any damaged fastener.

(b) Cut the old adhesive off around the fastener installation area.

(c) Install a new fastener.

CLEAN REMOVED GLASS BEFORE INSTALLATION

(a) Using a scraper, remove the urethane gum sticking to the glass.

(b) Clean the glass with alcohol.

4. POSITION GLASS

(a) Replace rubber spacers, if broken.

(b) Place the glass in correct position onto rubber spacers.

(c) Check that all contacting parts of the glass rim are perfectly even and do not make contact with the retaining clips.

(d) Make reference marks between the glass and body.

(e) Remove the glass.

CLEAN CONTACT SURFACE OF GLASS

Using alcohol or similar solvent, clean contact surface 15 -30 mm (0.59 - 1.18 in.) wide around the entire glass rim.

INSTALLATION OF WINDSHIELD

1. INSTALL DAM

(a) Apply double-stick tape at a point 9.5 mm (0.37 in.) from the glass rim.

(b) Place the dam on the double-stick tape.

NOTE: Cut a V-wedge into the comer folds of the dam. CAUTION: Do not touch the glass face after cleaning it.

2. COAT CONTACT SURFACE OF BODY WITH

PRIMER "M"

Using a brush, coat the contact surface of the body with

Primer M.

CAUTION:

• Let the primer coating dry for 10 minutes or more. Make sure that the installation of the glass is finished within 2 hours.

• Use care not to leave any part of the contact surface uncoated or excessively coated, as Primer M and G serve to boost the adhesive power of urethane to glass or body,

• Do not keep any of the opened Primer M and G for later use.

3. COAT CONTACT SURFACE OF GLASS WITH

PRIMER "G"

(a) Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G.

(b) Before the primer dries, wipe any excess off with a clean cloth to avoid too thick a coat.

4. MIX ADHESIVE COATING

CAUTION:

• Be sure that installation of the glass is finished within usable time. (See step 2 on page BO-22)

• Mixture should be made in 5 minutes or less.

(a) Thoroughly clean a glass plate or such and putty spatula with solvent.

(b) Thoroughly mix the main agent 500g (17.64 oz.) and hardening 75g (2.65 oz.) on the glass plate or such with a putty spatula.

5. APPLY ADHESIVE

(a) Cut off the tip of the cartridge nozzle to make a hole 5 mm (0.20 in.) in diameter. Fill the cartridge with adhesive.

(b) Load the cartridge into the sealer gun.

(c) Coat the glass with adhesive on all contact surfaces along the ridge.

Adhesive height:

If no adhesive remains on body: 8-10 mm

6. INSTALL GLASS

(a) Position the glass so that reference marks are lined up and press in gently along the rim.

(b) Using a spatula, apply adhesive on the glass rim.

(c) Use a spatula to remove any excess or protruding adhesive.

(d) Fasten glass securely until the adhesive sets.

Adhesive

Adhesive

7. INSPECT FOR LEAKS AND REPAIR

(a) Perform a leak test after hardening time has elapsed.

(b) Seal any leak with adhesive or auto glass sealer. Part No. 08833 00030 or equivalent

CAUTION: Wait at least twice the hardening time before driving the car.

Zeus Clips Fasteners

8. CONNECT RADIO ANTENNA CONNECTOR

9. INSTALL OUTSIDE MOULDING

(a) Using a knife, remove the adhesive around the installation area of the clips.

(b) Apply adhesive at the installation area of the clips.

NOTE: Loosely install the clip and confirm that the clip arm is not protruding above the surface.

(c) Install the clips into the moulding.

When installing the moulding, be sure that the clips and fasteners on the body side do not make contact.

(d) Install the outside moulding.

• Install lower moulding.

• Fit on the upper moulding and tap by hand to fasten the fasteners.

• Install the side moulding and slide down the moulding.

• Install the corner joint moulding.

10. INSTALL FOLLOWING PARTS:

(a) Roof headliner front trim

(b) Inner rear view mirror

11. INSTALL WIPER ARM

12. INSTALL FRONT PILLAR GARNISH

Simple Car Care Tips and Advice

Simple Car Care Tips and Advice

Put an End to All Your Car Troubles. Does Your Car Break Down Often? Are You Spending More On Fuel Than You Thought You Would? Is Maintaining Your Car Eating Into Your Budget? Make Your Car Last Longer with Some Simple Do It Yourself Tips.

Get My Free Ebook


Post a comment