Installation Of Cylinder Head

1. INSTALL EGR COOLER

2. APPLY SEALER TO CYLINDER BLOCK

(a) Apply seal packing to the two locations shown. Seal packing: Part No. 08826-00080 or equivalent

(b) Place a new head gasket over the dowels on the cylinder block.

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3. INSTALL CYLINDER HEAD

(a) Position the cylinder head over dowels on the block.

(b} Using SST. install and tighten the head bolts gradually in three passes and in the seq uence shown. Torque the bolts on the final pass.

SST 09043-38100

4. INSTALL NO. 2 TIMING BELT COVER

(a) Position a new gasket on the cylinder head.

(b) Install the No. 2 timing belt cover with three bolts and two nuts.

5. INSTALL OIL PRESSURE REGULATOR

(a) Position a new gasket on the cylinder head.

(b) Install the oil pressure regulator with three bolts.

(c) Install the timing belt cover stay with two bolts.

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6. INSTALL CAMSHAFT TIMING PULLEYS AND TIMING BELT (See stepĀ« 9 to 14 on pages EM-15 to 17)

7. INSTALL EXHAUST MANIFOLD

(a) Position a new gasket on the cylinder head.

(b) Install the exhaust manifold with seven nuts. Torque the nuts.

8. INSTALL TWO INSULATORS

9. INSTALL POWER STEERING PUMP ONTO BRACKET

(a) Install the PS pump and stay.

(b) Install the PS pump pulley with the drive belt.

(c) Adjust the belt tension by prying until the specified belt tension is obtained. (See page MA-4)

(e) Tighten the idler pulley nut and adjusting bolt.

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10. INSTALL INTAKE MANIFOLD

(a) Position a new gasket on the cylinder head.

(b) Install the intake manifold with eight bolts and two nuts. Torque the bolts and nuts.

11. CONNECT EFI WIRE HARNESS TO ECU

12. INSTALL WATER OUTLET HOUSING

(a) Install the water outlet housing with two bolts.

(b) Connect the water by-pass hose and tighten the clamp.

13. INSTALL NO. 1 FUEL PIPE AND PULSATION DAMPER

(a) Finger tighten the pulsation damper and union bolt with new gaskets on the fuel pipe.

(b) Tighten the fuel pipe, being careful not to bend it.

14. INSTALL AIR INTAKE CHAMBER

(a) Position a new gasket on the intake manifold.

(b) Install the air chamber with five bolts and two nuts. Torque the bolts and nuts.

(c) Tighten the nut of the EGR valve connecting pipe.

15. CONNECT COLD START INJECTOR FUEL HOSE TO DELIVERY PIPE

Install the new gasket, fuel hose, another gasket and union bolt to the delivery pipe.

16. CONNECT FOLLOWING WIRES:

(a) Cold start injector wire

(b) Water temp, sensor wire

(c) Start injection time switch wire

(d) Water temp, sending unit wire

(e> Throttle position sensor wire connector

Cf> ISC valve wire connectors

17. INSTALL DISTRIBUTOR AND SET TIMING (See pages IG-8. 9)

18. INSTALL SPARK PLUGS AND WIRES

(a) Install the six spark plugs. Torque the plugs. Torque: 170 kg cm (12 ft-lb, 17 N-m)

(b) Install the spark plug wire clips with the bolt.

(c) Connect the wires to the plugs.

How Install 2000 Celica Oxygen Sensor

19. INSTALL VACUUM PIPE SUBASSEMBLY

Install the vacuum pipe with bond cable and three bolts.

20. CONNECT FOLLOWING HOSES:

(a) Emission control hoses to the throttle body and air intake chamber

(b) Fuel hoses to the fuel hose support

(c> Two PCV hoses to the cylinder head cover

(d) No. 2 water by-pass hose to throttle body

(e) No. 1 water by-pass hose to ISC valve

21. INSTALL AIR INTAKE CONNECTOR PIPE

22. INSTALL AIR INTAKE CONNECTOR

(a) Connect the throttle body hose to the throttle body and tighten the clamp.

(b) Install the two bolts.

(c) Connect the No. 1 air valve hose to the air intake connector.

23. INSTALL TWO HEATER HOSES

24. INSTALL RADIATOR UPPER HOSE

26. CONNECT FOLLOWING HOSES:

(a) EGR vacuum hose

(c) Actuator vacuum hose

(d) Brake booster vacuum hose

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26. CONNECT FOLLOWING WIRES AND CABLES:

(a) Distributor connector

(b) High-tension cord from the ignition coil

(c) Oxygen sensor wire connector

(d) Ground strap to cylinder head cover

(f) Solenoid resistor wire connector

(g) Knock sensor wire connector

27. INSTALL ACCELERATOR AND ACTUATOR CABLE BRACKET TO CYLINDER HEAD COVER

28. INSTALL THROTTLE CABLE BRACKET TO CYLINDER HEAD COVER (for A/T)

29. FILL WITH COOLANT

Close the radiator and engine drain cocks and fill with coolant.

Total capacity: Dry AH

M/T 8.0 liters (8.5 US qts, 7.0 Imp. qts) A/T 7.9 liters (8.3 US qts. 7.0 Imp. qts)

30. CONNECT CABLE TO NEGATIVE TERMINAL OF BATTERY

31. START ENGINE

Warm up the engine and check for leaks.

32. PERFORM ENGINE ADJUSTMENT

(a) Recheck the ignition timing. (See page IG-10)

(b) Retighten the cylinder head bolts. (See step 3 on page EM-34)

33. ROAD TEST

Perform a road test.

RECHECK COOLANT AND ENGINE OIL LEVEL

CYLINDER BLOCK

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  • Joseph
    How to install 2000 celica oxygen sensor?
    7 years ago

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