Sun Roof

COMPONENTS

ON-VEHICLE INSPECTION

(a) Start the engine and check the operation time of the sun roof.

Operation time: Approx. 5 sees.

(b) Check for abnormal noise or binding during operation.

(c) With sun roof fully closed, check for water leakage.

(d) Check for a level difference between the sliding panel and roof panel.

Rear side: 0*J;{j mm (O^'Jyg In.) Left and right side: O+J'jj mm (0*°'{¡yg in.)

(e) If the sliding roof does not operate:

(1) Remove the cover of the control box.

(2) Remove the screw inside.

(3) Manually operate the sun roof by inserting a large screwdriver into the hole and turning the drive shaft.

ADJUSTMENT OF SLIDING ROOF

(a) Before making adjustments, pull loose the clips and slide the headlining to the rear.

NOTE: When checking adjustment, reattach the headlining before sliding the roof.

(b) Vertical direction of sliding roof front end and rear end.

Adjust by increasing or decreasing the number of shims.

NOTE: If the front end is high, even without a shoe shims, check to see if the front shoes are in contact with the stoppers.

(c) Forward—rearward direction

Adjust by moving the front shoe on both sides.

NOTE: When the sliding roof is fully closed, confirm that the front shoes are in contact with the stopper.

(d) Left-right direction

Adjust by loosening the rear shoe bolts and sliding the roof forward and rearward. It will adjust automatically.

(e) In event the sliding roof is tilted.

(Difference in the left and right front clearance)

If the difference is about 2 mm (0.08 in.): Remove the drive motor and shift the cable one notch on the side with larger clearance. Reinstall the motor.

If the difference is about 1 mm (0.04 in.): Loosen the rear shoe bolts and readjust the sliding roof to the proper position.

REMOVAL OF SUN ROOF

1. DISCONNECT BATTERY CABLE FROM NEGATIVE TERMINAL

2. REMOVE CENTER COVER OF CONTROL BOX

3. REMOVE CONTROL SWITCH

4. REMOVE DRIVE MOTOR THROUGH SERVICE HOLE

5. REMOVE WIND DEFLECTOR

6. REMOVE GUIDE RAIL COVER

7. REMOVE SLIDING ROOF AND GUIDE RAIL

(a) Apply adhesive tape to protect the body.

(b) Pull the sliding roof with the guide rail upward and forward to remove.

DISASSEMBLY OF SUN ROOF

1. REMOVE SLIDING ROOF HEADLINING

(b) Pull the sliding roof headlining rearward to remove.

2. REMOVE GUIDE RAIL AND CABLE GUIDE CASING

(a) Loosen the screw.

(b) Pull the guide rail rearward to remove.

(c) Pull the cable guide casing forward to remove.

House Repair Clip Art Black And White

3. NOTE NUMBER OF SHIMS ON FRONT AND REAR

4. REMOVE FRONT SHOE

5. REMOVE DRIVE CABLE AND REAR SHOE

6. REMOVE DRIVE CABLES FROM CABLE GUIDE CASING

ASSEMBLY OF SUN ROOF

1. APPLY MP GREASE TO DRIVE CABLE

2. PLACE DRIVE CABLES INTO GUIDE CASING

3. INSTALL FRONT AND REAR SHOES ONTO ROOF PANEL

4. INSTALL GUIDE RAILS ON BOTH SIDES

(a) Install both side guide rails through the rear and front shoes.

(b) I nstall the guide rail and guide casing with the screws.

Weatherstrip Sunroof Celica 1992

(c) Use butyl tape to cover the cut portion of the weatherstrip at the connection between the guide case and guide rail.

5. ASSEMBLE SLIDING ROOF HEADLINING

(a) Run the headlining through the guide rail.

(b) Do not clip the headlining.

NOTE: Secure the headlining for adjustment after assembly.

INSTALLATION OF SUN ROOF

1. INSTALL SLIDING ROOF WITH GUIDE RAIL ONTO ROOF

(a) Install the sliding roof assembly onto the roof, (b} Tighten the guide rail and cover with the screws.

2. INSTALL WIND DEFLECTOR

3. INSTALL DRIVE MOTOR

(a) Move the sliding roof by hand so the clearance between the left and right of the sliding roof and body are equal.

(b) Install the drive motor into the roof.

(c) Install the center cover of control box.

4. ADJUST SLIDING ROOF OPERATION

REMOVAL OF SLIDING ROOF PANEL TO REMOVE ONLY SLIDING ROOF PANEL

(a) Pull loose the clips and slide the headlining rearward.

(b) Remove the front and rear shoe bolts.

(c) Remove the roof panel.

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Responses

  • kai piirainen
    How to install celica supra's sunroof?
    8 years ago
  • Liya
    How to remove celica supra sunroof?
    3 years ago

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