Check Mode Procedure

Compared to the normal mode, the check mode has more sensing ability to detect malfunctions. Furthermore, the same diagnostic items which are detected in the normal mode can also be detected in the check mode. (a) Procedure for Check Mode using the hand-held tester. (1) Check the initial conditions. Battery positive voltage 11 V or more Throttle valve fully closed Transaxle in the P or N position (2) Turn the ignition switch off. (3) Connect the hand-held tester to the DLC3. (4) Turn the...

A Logical address Communication control

Abnormal condition of RAM is detected. Component in which this code is recorded had been disconnected from system or master component with ignition in ACC or ON. Check harness for power supply system of radio receiver assy. Check harness for communication system of radio receiver assy. Component in which this code is recorded had been disconnected from system or master component ignition with in ACC or ON. Check harness for power supply of radio receiver assy. Check harness for communication...

At C F to kQ At C F to kQ At C F to k

1996 Corolla Air Flow Meter

If the resistance is not as specified, replace the intake air flow meter. (b) Inspect the intake air flow meter operation. (1) Connect the intake air flow meter connector. (2) Turn the ignition switch to ON. (3) Using a voltmeter, connect the positive (+) tester probe to terminal VG, and negative (-) tester probe to terminal E2G. (4) Blow air into the intake air flow meter, and check that the voltage fluctuates. If operation is not as specified, replace the intake air flow meter. (5) Turn the...

Back Up Lamp Assy Lh Replacement

(a) Remove the service hole cover. (b) Remove the 2 nuts and disconnect the connector. (c) Using a mouldingremover, remove the 2 clips and back up light assy LH. (a) Set the 2 clips on the back up light assy LH as shown in the illustration. (c) Install the back up light LH with 2 nuts.

Brake Booster Assy Onvehicle Inspection

(1) Start the engine and stop it after 1 or 2 minutes. Depress the brake pedal several times slowly. If the pedal goes down farthest at the 1st time, but gradually rises after the 2nd or 3rd time, the booster is airtight. (2) Depress the brake pedal while the engine is running, and stop the engine with the pedal depressed. If there is no change in the pedal reserve distance after holding the pedal for 30 seconds, the booster is airtight. (1) Depress the brake pedal several times with the...

Check Airtightness In Fuel Tank And Filler Pipe

(a) Disconnect the EVAP line hose from the charcoal canister. (b) Pressurize and make the internal pressure in the fuel tank 4 kPa (41 gf cm2, 0.58 psi). (c) Check that the internal pressure of the fuel tank can be hold for 1 minute. (d) Check the connected portions of each hose and pipe. (e) Check the installed parts on the fuel tank. If there is no abnormality, replace the fuel tank and filler pipe. (f) Reconnect the EVAP line hose to the charcoal canister.

Check Fluid Level In Reservoir

(a) Check the fluid level and add fluid if necessary. Fluid SAE J1703 or FMVSS No. 116 DOT3 This wiring diagram manual has been prepared to provide information on the electrical system of the 2004 COROLLA. For service specifications and repair procedures of the above models other than those listed in this manual, refer to the following manuals 2004 COROLLA New Car Features Supplement All information in this manual is based on the latest product information at the time of publication. However,...

Check Short Circuit

Wiring Diagram Player Toyota Hilux

(a) If the wire harness is ground shorted as shown in Fig. 5, locate the section by conducting a resistance check with the body ground in step (b). (b) Check the resistance with the body ground. (1) Disconnect connectors A and C and measure the resistance between terminals 1 and 2 of connector A and the body ground. Resistance 10 KQ or higher Measure the resistance while lightly shaking the wire harness vertically and horizontally. Between terminal 1 of connector A and body ground Below 1 Q...

Components

Front Shock Absorber with Coil Spring Front Suspension Support LH Dust Seal Front Shock Absorber with Coil Spring Front Suspension Support Dust Cover LH Front Suspension Support Sub-assy LH Front Coil Spring Insulator Upper LH Front Coil Spring Insulator Lower LH N m (kgf cm, ft lbf) Specified torque *1 w Cruise Control *2 w o Cruise Control 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

Customer Problem Analysis Check

Incorrect first idle Idling rpm is abnormal High ( rpm) Low ( rpm) Hesitation Back fire Muffler explosion (after-fire) Surging Soon after starting After accelerator pedal depressed After accelerator pedal released During A C operation Shifting from N to D Other Constant Sometimes ( times per day month) Once only Other Fine Cloudy Rainy Snowy Various Other Hot Warm DCool Cold (approx. C F) Highway Suburbs Inner City Uphill Downhill Cold Warming up After Warming up QAny temp. Other Starting...

Definition Of Terms

Description of what the ECM monitors and how it detects malfunction (monitoring purpose and its details). Preconditions that allow the ECM to detect malfunction. With all preconditions satisfied, the ECM sets the DTC when the monitored value(s) exceeds the malfunction threshold(s). The priority order that is applied to monitoring, if multiple sensors and components are used to detect the malfunction. While another sensor is being monitored, the next sensor or component will not be monitored...

Diagnosis Function

(a) The audio system has diagnosis function (The diagnosis result is displayed on the LCD of the radio receiver assy). (b) The component code (physical address), or three-digit number (in hexadecimal) is set for each component comprising AVC-LAN. (c) The logical address, or two-digit number (in hexadecimal) is set for each function and component unit in each component. 09816-30010 Oil Pressure Switch Socket 09843-18040 Diagnosis Check Wire No.2 09082-00040 TOYOTA Electrical Tester ELECTRONIC...

Ensure the fine lapping compound is completely washed off after rubbing

(c) Check again the braking effect of the synchronizer ring. (d) Using a feeler gauge, measure the clearance between 3rd gear synchronizer ring back and 3rd gear spline end. Minimum clearance 0.65 mm (0.0256 in.) If the clearance below than the minimum, replace the 3rd gear synchronizer ring, and apply small amount of the fine lapping compound on gear cone. NOTICE

Fluid temperature C F

(a) Park the vehicle on a level surface and set the parking brake. (b) With the engine idling and the brake pedal depressed, shift the shift lever into all ranges from P to L position and return to P position. (c) Pull out the dipstick and wipe it clean. (d) Push it back fully into the pipe. (e) Pull it out and check that the fluid level is in the HOT position. If there are leaks, it is necessary to repair or replace O-rings, FIPGs, oil seals, plugs or other parts.

Front Suspension Service Data

Front A *1 - B *2 Rear D *4 - C *3 Front A *1 - B *2 Rear D *4 - C *3 0 12' (0 0.2 , 0 2 mm, 0 0.08 in.) 1.5 mm (0.059 in.) or less Inside wheel Outside wheel Reference 37 06' 2 (37.10 2 ) 31 49' Inside wheel Outside wheel Reference 31.82 37 16' 2 (37.27 2 ) 32 08' 32.13 USA, Canada Mexico Right-left error -0 32' 45' (-0.53 0.75 ) -0 22' 45' (-0.37 0.75 ) 45' (0.75 ) or less USA, Canada Mexico Right-left error 2 50' 45' (2.83 0.75 ) 2 43' 45' (2.72 0.75 ) 45' (0.75 ) or less USA, Canada Mexico...

Fuel

304 - 343 kPa (3.1 - 3.5 kgf cm2, 44 - 50 psi) 60 - 73 cm3 (3.7 - 4.5 cu in.) per 15 seconds Fuel delivery pipe sub-assy x Cylinder head sub-assy Bolt A Cylinder head cover No. 2 x Cylinder head cover sub-assy Fuel tank vent tube set plate x Fuel tank assy Fuel tube clamp No. 4 x Fuel tank assy Fuel tank band sub-assy No. 1 x Body Fuel tank band sub-assy No. 1 LH x Body Parking brake cable assy No. 2 x Body Parking brake cable assy No. 3 x Body Fuel tank protector No. 1 x Fuel tank band...

GAccording to the display on the tester perform the Active Test

Control the injection volume Min. -12.5 , Max. 24.8 Vehicle Condition Engine speed 3,000 rpm or less All injectors are tested at once. Injection volume is gradually changed between -12.5 and 25 . -12.5 or 25 (Change the injection volume -12.5 or 25 .) The following A F CONTROL procedure enables the technician to check and graph the voltage outputs of both the A F sensor and heated oxygen sensor. For displaying the graph indication, enter ACTIVE TEST A F CONTROL USER DATA, then select O2S B1S1...

General Information

(a) This manual is made in accordance with SAE J2008. (b) Generally, repair operations can be separated in the following 3 main processes 2. Removing Installing, Replacing, Disassembling Reassembling, Checking and Adjusting (c) This manual explains the 1st process of Diagnosis (found in the Diagnostics section), the 2nd process of Removing and Installing, Replacing, Disassembling, Installing and Checking, and Adjusting, but the 3rd process of Final Inspection is omitted. (d) The following...

Hydraulic Test

NOTICE Do the test at normal operation ATF temperature 50 to 80 C (122 to 176 F). The line pressure test should always be carried out in pairs. One technician should observe the conditions of wheels or wheel stopper outside the vehicle while the other is doing the test. Be careful to prevent SST's hose from interfering with the exhaust pipe. Remove the test plug on the transaxle case front left side and connect SST. 09992-00095 (09992-00231, 09992-00271) Fully...

Inspect Front Seat Inner Belt Assy Lh

(a) When fastening the seat belt (buckle switch ON). (1) Inspect the continuity and resistance between the If the result is not as specified, replace the inner belt. (b) When releasing the seat belt (buckle switch OFF). (1) Inspect the continuity and resistance between the Connector (For Occupation Detection Sensor) If the result is not as specified, replace the inner belt. 2. INSPECT FRONT SEAT INNER BELT ASSY RH (a) Short between connector terminals 1 and 2 for the occupation detection sensor...

Inspect Sliding Roof Limit Switch

(a) Inspect the sliding roof limit switch continuity. Standard No.1 limit switch OFF (SW pin released) No.1 limit switch ON (SW pin pushed) No.2 limit switch OFF (SW pin released) No.2 limit switch ON (SW pin pushed) If the continuity is not as specified, replace the switch.

Inspect Sliding Roof Motor Circuit Breaker

(a) With the sliding roof in the fully opened position, hold the sliding roof switch in the OPEN side and check that there is circuit breaker operating noise within 10 to 60 seconds. (b) With the sliding roof in the fully opened position, hold the sliding roof switch in the CLOSE side and check that the sliding roof begins to close within 60 seconds. If the operation is not as specified, replace the motor.

Inspection

These tests must be performed within 3 to 5 seconds to prevent burnout of the coil. (1) Remove the nut, then disconnect the lead wire from terminal C. (2) Connect the battery to the starter repair service kil as shown in the illustration. Check that the clutch pinion gear is extended. If the clutch pinion gear is not extended, replace the starter repair service kit. (1) Disconnect the negative (-) lead from terminal C with the lead wire disconnected from terminal C. Check that the clutch pinion...

Install Wpin Piston Subassy

(a) Using a small screwdriver, install a new snap ring at one end of the piston pin hole. Be sure that end the gap of the snap ring is aligned with the pin hole cutout portion of the piston. (b) Heat the piston to 80 to 90 C (176 to 194 F) (c) Align the front marks on the piston with connecting rod then push in the piston with your thumb. (d) Using a small screwdriver, install a new snap ring at one end of the piston pin hole. Be sure that the end gap of the snap ring is aligned with the pir...

Minutes after the pressure is added the gauge should be over inAq

Airbrushed Pistons And Crankshaft

If you can not add pressure, you can conclude that the hose connecting the VSV - canister - fuel tank has slipped off or the VSV is open. (3) Check if the pressure decreases when the fuel tank cap is removed while adding pressure. If the pressure dose not decrease when the filler cap is removed, then you can conclude that the hose connecting the service port to the fuel tank is blocked, etc. (k) Disconnect the pressure gauge from the EVAP service port on the purge line.

Ng

DIAGNOSTICS - AUDIO SYSTEM (April, 2003) CHECK OF RADIO RECEIVER ASSEMBLY INSTALLATION (a) Check of radio receiver assembly installation. (1) Check the installation condition of the radio receiver assembly. Standard Installed properly. INSTALL THE RADIO RECEIVER ASSEMBLY PROPERLY DID THE TEMPERATURE IN THE CABIN CHANGE RAPIDLY (a) Did the temperature in the cabin change rapidly (1) Check whether or not the rapid temperature change occurred in the cabin. Standard The rapid temperature change...

Noise Problems

(a) It is very important for noise troubleshooting to understand a customer's claim clearly. Use the following table to diagnose the phenomenon. Strong possibility of foreign noise. Noise occurs when listening to faint broadcasting. The same program may be broadcasted from some local stations. If the program is the same, one of those may be tuned in. Strong possibility of beat from a distant broadcasting. Noise occurs at a specific place during driving. Strong possibility of multipath noise and...

Outside Vehicle

Performing these maintenance checks on the vehicle in the owner's responsibility. The owner may perform the maintenance or take the vehicle to a service center. Check the parts of the vehicle described below on a daily basis. In most cases, special tool are not required. It is recommended that the owner perform these checks. The procedures for general maintenance are as follows. Maintenance requirements vary depending on the country. Check the maintenance schedule in the owner's manual...

Overhaul

Sst 09023 00100

DISCONNECT CLUTCH RELEASE CYLINDER TO FLEXIBLE HOSE TUBE (a) Using SST, disconnect the flexible hose tube. SST 09023-00100 3. REMOVE CLUTCH RELEASE CYLINDER ASSY (a) Remove the 3 bolts, clutch release cylinder assy anc clutch line bracket. 4. REMOVE CLUTCH RELEASE CYLINDER KIT (a) Remove the boot from the cylinder body. (b) Remove the push rod from the cylinder body. (c) Remove the piston from the cylinder body. NOTICE Be careful not to damage the inside of the cylinder body. (d) Remove the...

Precaution

Replace the faulty parts of the seat belt systems (outer belt, inner belt, bolts, nuts, adjustable shoulder anchor, tether anchor hardware, sill-bar, etc.). Seat belt systems not in use at the time of a collision should also be inspected and replaced if found to be damaged or working improperly. (a) Fasten the front seat belts. (b) Drive the vehicle at 16 km h (10 mph) and slam on the brakes. Check that the belt locks and cannot be extended at this time. Conduct this test in a safe area. If the...

Replacement

Use the same procedures for the RH side and LH side. 1. REMOVE BODY ROCKER PANEL MOULDING LH (b) Using a screwdriver, remove the moulding. HINT Tape the screwdriver tip before use. (c) Remove the 7 clips from the moulding. 2. INSTALL BODY ROCKER PANEL MOULDING LH (a) Install the moulding with 7 new clips. (b) Install the 8 retainer to the moulding.

Resistance

-30 -20 -10 0 10 20 30 40 50 60 70 80 Temperature ( C) If resistance value is not as specified, replace the sensor. (a) Inspect blower switch continuity. (a) Inspect blower switch continuity. If continuity is not as specified, replace the air conditioner control assy. Connect the positive (+) lead from the battery to terminal 2 and negative (-) lead to terminal 3 then check that the illuminations light up. If there is bulb not light up, replace the bulb. 3. COOLER SWITCH HOLE COVER (a) Inspect...

Sst

07110-58060 Air Conditioner Service Tool Set COOLER COMPRESSOR ASSY W RECEIVER CONDENSER ASSY AIR CONDITIONER UNIT ASSY (07117-58060) Refrigerant Drain Service Valve COOLER COMPRESSOR ASSY W RECEIVER CONDENSER ASSY AIR CONDITIONER UNIT ASSY COOLER COMPRESSOR ASSY W RECEIVER CONDENSER ASSY AIR CONDITIONER UNIT ASSY (07117-58080) Quick Disconnect Adapter COOLER COMPRESSOR ASSY W RECEIVER CONDENSER ASSY AIR CONDITIONER UNIT ASSY (07117-58090) Quick Disconnect Adapter COOLER COMPRESSOR ASSY W...

System Circuits

Air Conditioning Automatic Glare-Resistant EC Mirror with Compass Back-Up Charging Cigarette Clock Combination Cruise Control Door Lock Electronically Controlled Transmission Engine Fog Horn Interior Key Reminder Buzzer Light Reminder Buzzer Moon Roof Power Power Power Radiator Radio and Rear Window Defogger Remote Control Mirror Seat Belt Shift Lock Starting Stop Taillight Turn Signal and Hazard Warning Light TVIP Wiper and Wireless Door Lock Control

To mm to in

(a) Subtract the piston diameter measurement from the cylinder bore diameter measurement. Standard oil clearance 0.065 to 0.088 mm (0.0026 to 0.0035 in.) Maximum oil clearance 0.088 mm (0.0035 in.) If the oil clearance is greater than maximum, replace all the pistons. If necessary, replace the cylinder block. 17. INSPECT PISTON PIN OIL CLEARANCE (a) Using a caliper gauge, measure the piston pin bore diameter. 20.006 to 20.015 mm (0.7876 to 0.7880 in.) (b) Using a micrometer, measure the piston...

How To Read Data

Connect the hand-held tester to the DLC 3. Enter MONITOR RESULT from DIAGNOSIS ENHANCED OBD II MONITOR INFO MONITOR RESULT on the hand-held tester. You will see Test ID and INCMP, Pass or Fail on the MONITOR RESULT screen. INCMP The judgement has not been done yet. FAIL Malfunction is detected. When TEST is PASS, TLT 0 VALUE < LIMIT TLT 1 VALUE > LIMIT (c) Select a Test ID that you want from the list and press the ENTER button. You will see the following screen (1) VAL (TEST VALUE) Test...

Maintain at inHg inAq for over seconds

If the vacuum does not change, you can conclude that the hose connecting the VSV to the service port has come loose or is blocked, or the VSV is malfunctioning. Conclude forced driving of the VSV for the EVAP. (2) Disconnect the TOYOTA hand-held tester from the DLC3. (g) If you have no TOYOTA Hand-Held tester Conclude forced driving of the VSV for the EVAP. (1) Stop the engine. (2) Disconnect the positive (+) and negative (-) leads from the battery from the VSV terminals for the EVAP. (3)...

Inspect Crankshaft Thrust Clearance

(a) Using a dial indicator, measure the thrust clearance while prying the crankshaft back and forth with a screwdriver. Standard thrust clearance 0.04 to 0.24 mm (0.0016 to 0.0094 in.) Maximum thrust clearance 0.30 mm (0.0118 in.) If the thrust clearance is greater than maximum, measure the thrust washer thickness. If the thickness is not specified, replace the thrust washer. Thrust washer thickness 2.430 to 2.480 mm (0.0957 to 0.0976

Inspect Crankshaft

(a) Using a dial indicator and V-blocks, measure the circle runout, as shown in the illustration. Maximum circle runout 0.03 mm (0.0012 in.) If the circle runout is greater than maximum, replace the crankshaft. (b) Using a micrometer, measure the diameter of each main journal at the points shown in the illustration. Diameter 47.988 to 48.000 mm (1.8893 to 1.8898 in.) If the diameter is not as specified, check the crankshaft oil clearance. (c) Check each main journal for taper and out-of-round...

GAccording to the display on the tester read the Data List

Injection period of the No. 1 cylinder Ignition timing advance for No. 1 cylinder Intake Air Control Valve duty ratio Opening ratio rotary solenoid type ISC valve Calculated load by ECM Min. 0 , Max. 100 Idling 11.3 to 20.0 Running without load (2,500 rpm) 11.5 to 17.9 Air flow rate from MAF sensor Min. 0 gm s, Max. 655 gm s A T 1.4 to 2.3 gm s. Racing without load (2,500 rpm) 5.4 to 7.9 gm s. If the value is approximately 0.0 gm s Mass air flow meter power source circuit open Idling M T 650 to...

Engine Hooddoor

Front door check assembly (door panel side bolt) x Front door Front door frame sub-assy rear lower x Front door Front door glass sub-assy x Front door window regulator sub-assy Front door outside handle frame sub-assy x Front door Front door outside handle cover installation bolt (torx) Front door window regulator sub-assy x Front door Outer rear view mirror assy x Front door Power window regulator motor assy x Front door window regulator Rear door check assembly (door panel side bolt) x Rear...

Adjustment

INSPECT PARK NEUTRAL POSITION SWITCH ASSY a Apply the parking brake and turn the ignition switch ON. b Depress the brake pedal and check that the engine starts only when the shift lever is set in N or P position and it does not start in the other position. c Check that the back-up light comes on and the reverse warning buzzer sounds only when the shift lever is set in R position and these do not function in the other positions. If a failure is found, check the park neutral position switch...

Cylinder block A Crankshaft B Total number Use bearing

Toyota Rav4 Hornorelay

Cylinder block journal bore diameter A Standard bearing center wall thickness 0 1 2 3 52.000 to 52.002 2.0472 to 2.0473 52.003 to 52.004 2.0474 to 2.0474 52.005 to 52.006 2.0474 to 2.0475 52.007 to 52.009 2.0475 to 2.0476 52.010 to 52.011 2.0476 to 2.0477 52.012 to 52.013 2.0477 to 2.0478 52.014 to 52.015 2.0478 to 2.0478 47.999 to 48.000 1.8897 to 1.8898 47.997 to 47.998 1.8896 to 1.8897 47.995 to 47.996 1.8896 to 1.8896 47.993 to 47.994 1.8895 to 1.8895 47.991 to 47.992 1.8894 to 1.8894...

Inspect Transmission Hub Sleeve No

Check the sliding condition between the transmission hub sleeve No.2 and transmission clutch hub No.2. Check that the spline gear's edges of the transmission hub sleeve No.2 is not worn down. c Using a vernier caliper, inspect the transmission hub sleeve No.2 and gear shift fork No.2 as shown in the illustration.

Adjust Front Differential Side Gear Backlash

a Fixing the front differential pinion to the front differential case side. Using a dial indicator, measure the front differential side gear backlash. Standard backlash 0.05 - 0.20 mm 0.0020 - 0.0079 in. If the backlash is out of specification, replace the side gear thrust washer. Thrust washer thickness Because the thrust washer does not have any identification mark, measure the front thickness with a micrometer to select a proper thrust washer. Select washers that has the same thickness as...

Install Front Differential Side Gear

a Coat the sliding and rotating surface of the 2 front differential side gears with MP grease. b Install the 2 front differential side gear thrust washers to the 2 front differential side gear. Install the front differential side gear thrust washer that has the c Install the 2 front differential side gears, 2 front differential pinions and 2 front differential side gear thrust washers to the front differential case. Turning the front differential pinion, install the 2 front differential...

Automatic Transmission Transaxle

382 - 422 kPa 3.9 - 4.3 kgf cm2, 55 - 61 psi 647 - 760 kPa 6.6 - 7.8 kgf cm2, 94 - 111 psi At stall Throttle valve fully opened 713 - 844 kPa 7.27 - 8.61 kgf cm2, 103 - 122 psi 1,520 - 1,755 kPa 15.5 - 17.9 kgf cm2, 220 - 254 psi Differential oil seal drive in depth _SERVICE SPECIFICATIONS - AUTOMATIC TRANSMISSION TRANSAXLE_ _SERVICE SPECIFICATIONS - AUTOMATIC TRANSMISSION TRANSAXLE_ Park neutral position switch x Transaxle Control shaft lever x Park neutral position switch Torque converter...

Automatic Transaxle Assy

Bilder Under Motor Toyota Corolla

Engine Mounting 87 887, 64 Bracket RR Front Suspension Member Dynamic Damper Engine Mounting 87 887, 64 Bracket RR Front Suspension Member Dynamic Damper Nm kgfcm, ftlbf Specified torque Engine Mounting Member Sub-assy Center AUTOMATIC TRANSMISSION TRANS PREPARATION 09023-12700 Union Nut Wrench 17mm 09350-32014 TOYOTA Automatic Transmission TORQUE CONVERTER CLUTCH AND DRIVE PLATE ATM 09351-32010 One-way Clutch Test Tool TORQUE CONVERTER CLUTCH AND DRIVE PLATE ATM TORQUE CONVERTER CLUTCH AND...

Install Input Shaft Rear Radial Ball Bearing

a Using SST and a press, install the input shaft rear radial ball bearing to the input shaft. SST 09636-20010 b Select a snap ring from the table below that will make the thrust clearance of the input shaft rear radial ball bearing below 0.1 mm 0.0039 in. . Snap ring thickness b Select a snap ring from the table below that will make the thrust clearance of the input shaft rear radial ball bearing below 0.1 mm 0.0039 in. . Snap ring thickness c Using a brass bar and a hammer, tap in the snap...

If any of the following codes is recorded the ECM enters the failsafe mode

The heater circuit in which the abnormality is detected is turned off Ignition timing is calculated from engine speed and a throttle angle Pass condition detected. Intake air temperature is fixed at 20 C 68 F Pass condition detected. Engine coolant temperature is fixed at 80 C 176 F Pass condition detected. Pass condition detected and ignition switch OFF Pass condition detected and ignition switch OFF Pass condition detected.

C Logical address CD player

Corolla E11 Changer

Scratches or dirt is found on CD surface or CD is set upside down. ELECTRONIC CIRCUIT INSPECTION PROCEDURE a RESISTANCE MEASURING CONDITION OF ELECTRONIC PARTS 1 Unless stated, all resistance is measured at an ambient temperature of 20oC 68 F . As the resistance may be outside the specifications if measured at high temperatures immediately after the vehicle has been running, measurements should be made when the engine has cooled down. 1 When removing the connector...

Headlamp Dimmer Switch Assy

a Inspect light control switch continuity. 1 Measure the resistance according to the value s in b Inspect headlight dimmer switch continuity. 1 Measure the resistance according to the value s in b Inspect headlight dimmer switch continuity. 1 Measure the resistance according to the value s in Turn light control switch to the HEAD position when checking LOW BEAM and HI BEAM. c Inspect turn signal switch continuity. 1 Measure the resistance according to the value s in Inspect front fog light...

Front Drive Shaft Components

Corolla Drive Shaft Component

Drive Shaft Damper Setting Clamp Front Drive Inner Shaft Inner LH Shaft Snap Ring Front Axle Inboard Joint Boot LH Clamp Front Axle Inboard Joint Boot LH No.2 Clamp Front Axle Inboard Joint Boot LH Clamp Front Axle Inboard Joint Sub-assy LH Front Axle Inboard Joint Sub-assy LH

Torque Specification

Clutch pedal sub-assy x Clutch pedal support Clutch pedal support set bolt x Body Clutch master cylinder assy x Clutch pedal support Clutch master cylinder assy x Flexible hose tube Clutch release cylinder assy x Transaxle housing Clutch release cylinder assy x Flexible hose tube Flexible hose tube bracket x Flexible hose tube Clutch cover assy x Flywheel sub-assy Release fork support x Transaxle assy

Inspect Input Shaft

Run Out Input Shaft

a Using a dial indicator, check the shaft runout. Maximum runout 0.015 mm 0.0006 in. If the runout exceeds the maximum, replace the input shaft. b Using a micrometer, measure the outer diameter of the input shaft journal surface. Input shaft outer diameter If the outer diameter is below the minimum, replace the input shaft.

Thermistor Switch Toyota Sw20

Sienna Radiator Replacement 2004

Automatic Disconnecting Differential Engine Control And Measurement System Electronic Throttle Control System-intelligent High Intensity Discharge Head Lamp Load Sensing Proportioning And Bypass Valve Throttle Body Electronic Fuel Injection TOYOTA Electronic Modulated Suspension Total Information System For Vehicle Development TOYOTA Motor Manufacturing Kentucky, Inc. Warm Up Three-way Catalytic Converter Warm Up Oxidation Catalytic Converter AIR CONDITIONER UNIT ASSY COMPONENTS Instrument...

Remove Wpin Piston Subassy

a Using a small screwdriver, pry out the 2 snap rings b Heat the piston to 80 to 90oC 176 to 194 F . Using a plastic hammer and brass bar, lightly tap out the piston pin, then remove the connecting rod. The piston and pin are a matched set. Arrange the piston, pin, ring, connecting rod and bearings in the correct order.

Check Cooling Fan Operation With Low Temperature Below C F

a Turn the ignition switch ON. b Check that the cooling fan stops. HINT If not, check the cooling fan relay and water temperature sensor, and check for separated connector or severed wire between the cooling fan relay and water temperature sensor. c Disconnect the water temperature sensor connector. d Check that the cooling fan rotates. If not, check the fuses, cooling fan relay, ECM and cooling fan, and check for a short circuit between the cooling fan relay and water temperature sensor. e...

Inspect Evap System Line

Toyota Vsv Rav4

a Warm up the engine and stop the engine. Allow the engine to warm up to normal operating temperature. b Install a vacuum gauge EVAP control system test equipment vacuum gauge to the EVAP service port on the purge line. Forced driving of the VSV for the EVAP. 1 Connect a TOYOTA hand-held tester to the DLC3 3 Push the TOYOTA hand-held tester main switch ON. 4 Use the ACTIVE TEST mode on the TOYOTA hand-held tester to operate the VSV for the EVAP. d If you have no TOYOTA Hand-Held Tester Forced...

Reception Problems

Besides the problem of static, there are also the problems called fading, multipath and fade out. These problems are caused not by electrical noise but by the nature of the radio waves themselves. Besides electrical interference, AM broadcasts are also susceptible to other types of interference, especially at night. This is because AM radio waves bounce off the ionosphere at night. These radio waves then interfere with the signals from the same transmitter that reach the vehicle's antenna...

Windshield Wiper Motor Assy

1 Connect the battery to terminal 1 1 of the connector, the battery - to terminal 5 E of the connector, and check that the motor operates at low speed LO . 1 Connect the battery to terminal 4 2 of the connector, the battery - to terminal 5 E of the connector, and check that the motor operates at high speed HI . c Automatic Stop Operation Check 1 Connect the battery to terminal 1 1 of the connector, the battery - to terminal 5 E of the connector. With the motor being rotated at low speed LO ,...

Blower Wfan Motor Subassy

a Connect the positive lead from the battery to terminal 2 and negative - to terminal 1, then check that the motor operation smoothly. If operation is not as specified, replace the blower motor. If continuity is not as specified, replace the heater blower motor relay. If continuity is not as specified, replace the magnet-clutch relay.

Remove Headlamp Dimmer Switch Assy

Release the claw and pull out the head light dimmer switch assy. Air conditioning tube assy x Cooler evaporator sub-assy No. 1 Magnet clutch hub x Cooler compressor assy Compressor and magnetic clutch x Engine Discharge hose sub-assy x Compressor and magnetic clutch Cooler refrigerant suction hose No.1 x Compressor and magnetic clutch Cooler refrigerant discharge hose No. 1 x W receiver condenser assy Cooler refrigerant liquid pipe A x W receiver condenser assy

Brake

2011 Toyota Corolla Skid Control Ecu

Brake pedal height from asphalt sheet 134.9 - 144.9 mm 5.311 - 5.703 in. 136.0 - 146.0 mm 5.353 - 5.747 in. Pedal reserve distance from asphalt sheet at 490 N 50 kgf, 110.2 lbf Brake booster push rod to piston clearance w SST 11.0 mm 0.433 in. 1.0 mm 0.039 in. 25.0 mm 0.984 in. 23.0 mm 0.906 in. 200.0 mm 7.874 in. 201.0 mm 7.913 in. 4.4 mm 0.173 in. 1.0 mm 0.039 in. Brake pedal support sub-assy x Brake pedal sub-assy Brake master cylinder x Piston stopper bolt Brake master cylinder x Brake...

Preparation

09023-00100 Union Nut Wrench 10 mm BRAKE FLUID FRONT BRAKE REAR BRAKE BRAKE ACTUATOR ASSY BRAKE BOOSTER ASSY PROPORTIONING VALVE ASSY BRAKE MASTER CYLINDER SUB-ASSY April, 2003 09214-76011 Crankshaft Pulley Replacer 09520-00031 Rear Axle Shaft Puller 09521-00020 Drive Shaft Boot Clamping Tool 09718-00010 Shoe Hold Down Spring Driver 09737-00013 Brake Booster Push Rod Gauge BRAKE MASTER CYLINDER SUB-ASSY April, 2003 09737-00020 Brake Booster Push Rod Wrench BRAKE MASTER CYLINDER SUB-ASSY April,...

Inspect Horn Relay Assy Marking HORN

Corolla Door Lock 1997

a Remove the horn relay from the engine room J B. b Inspect the horn relay continuity. Standard If the result is not as specified, replace the relay. This manual provides information on the electrical circuits installed on vehicles by dividing them into a circuit for each system. The actual wiring of each system circuit is shown from the point where the power source is received from the battery as far as each ground point. All circuit diagrams are shown with the switches in the OFF position....

Windshield Wiper Switch Assy

1 Check the continuity of each terminal of the connector. b w o Intermittent time adjust Intermittent Operation Check 1 Connect the voltmeter terminal to terminal 7 1 of the connector, the voltmeter - terminal to terminal 5 EW of the connector. Connect the battery to terminal 8 B of the connector, the battery - to terminal 5 EW and 6 S of the connector. Turn the wiper switch to the INT position. Connect the battery to terminal 6 S of the connector for 5 seconds. Connect the battery - to...

The Ambient Temperature Does Not Display

2012 Toyota Prius Wire Color Code

INSPECT OUTER AMBIENT TEMPERATURE SENSOR a Remove cooler ambient temp. sensor thermistor. b Measure resistance between terminals 1 and 2 of cooler ambient temp. sensor thermistor connector at each temperature. at 0 C 0 F 9.097 - 9.701 kQ at 25 C 77 F 2.725 - 2.865 kQ As the temperature increases, the resistance decreases. Resistance REPLACE OUTER AMBIENT TEMPERATURE SENSOR REPAIR OR REPLACE HARNESS OR CONNECTOR CHECK AND REPLACE COMBINATION METER ASSY

Install Separate Type Front Seat Back Assy

a Install the seat back with the 4 bolts. Torque 43 Nm 440 kgfcm, 32 ftlbf b Using hog ring pliers, install new hog rings. c Install the cushion shield outer with the 2 screws. d Install the vertical seat adjuster knob with the clip. e Install the reclining adjuster release handle. f Install the cushion shield inner with the 2 screws. g Install the seat belt inner with the washer and bolt. Torque 42 Nm 430 kgfcm, 31 ftlbf h Check that the seat belt inner moves smoothly. 11. INSTALL FRONT SEAT...

Cooling System April Onvehicle Inspection

Toyota Corolla Cooling System Images

INSPECT COOLING SYSTEM FOR LEAKS CAUTION To avoid the danger of being burned, do not remove the radiator cap while the engine and radiator are still hot, as fluid and steam can be blown out under pressure. a Fill the radiator with coolant and attach a radiator cap tes c Pump it to 118 kPa 1.2 kgf cm2, 17.1 psi , and check that If the pressure drops, check the hoses, radiator or water pump for leaks. If no external leaks are found, check the heater core, cylinder block and head. 2. CHECK...

Brake Pedal Subassy Adjustment

Brake Pedal Height Adjustment Corolla

CHECK AND ADJUST BRAKE PEDAL HEIGHT Pedal height from asphalt sheet M T 134.9 - 144.9 mm 5.311 - 5.703 in. A T 136.0 - 146.0 mm 5.353 - 5.747 in. 1 Disconnect the connector from the stop lamp switch. 2 Remove the stop lamp switch. 3 Loosen the clevis lock nut. 4 Adjust the pedal height by turning the pedal push rod. 5 Tighten the push rod lock nut. Torque 26 Nm 265 kgfcm, 19 ftlbf 6 Install the stop lamp switch. 7 Connect the connector to the stop lamp switch. 8 Push the brake pedal in 5 -...

Do not turn the crankshaft

Toyota Corolla 2004 Crankshaft Pic

a Clean each main journal and bearing. b Place the crankshaft on the cylinder block. c Lay a strip of the Plastigage across each journal. d Using SST, tighten the bolts in several passes, in the sequence shown, by the specified torque. SST 09011-38121 Torque 44 Nm 449 kgfcm, 33 ftlbf e Mark the front of the bearing cap bolts with paint. f Retighten the bearing cap bolts by 90 as shown in the illustration. g Check that the painted mark is now at a 90 angle to the front. h Tighten the other 10...

Vacuum Switching Valve Assy No

a Inspect VSV for Canister Closed valve CCV . 1 Using an ohmmeter, check that there is continuity between the terminals. Resistance 25 - 30 Q at 20oC 68 F If there is no continuity, replace the VSV. 2 Using an ohmmeter, check that there is no continuity between each terminal and the body. If there is continuity, replace the VSV. 3 Check that air flows from ports A to B. 4 Apply battery positive voltage across the terminals. 5 Check that air does not flow from ports A to B. If operation is not...

Brake Actuator Assy

a Connect the hand-held tester to the DLC3. b Start the engine and run it at idle. c Select the ACTIVE TEST mode on the hand-held tester. HINT Please refer to the hand-held tester operator's manual for further details. 2. INSPECT ACTUATOR MOTOR OPERATION a With the motor relay ON, check the actuator motor operation noise. b Turn the motor relay to OFF. c Depress the brake pedal and hold it for about 15 seconds. Check that the brake pedal cannot be depressed. d With the motor relay ON, check...

Cooling Fan Relay No

a Inspect the cooling fan relay continuity. 1 Using an ohmmeter, check that there is continuity between terminals 1 and 2. If there is no continuity, replace the relay. 2 Using an ohmmeter, check that there is continuity between terminals 3 and 4. If there is no continuity, replace the relay. 3 Check that there is no continuity between terminals 3 and 5. If there is continuity, replace the relay. 4 Apply battery voltage across terminals 1 and 2. 5 Using an ohmmeter, check that there is...

Cooling Fan Relay

a Inspect the cooling fan relay continuity. 1 Using an ohmmeter, check that there is continuity between terminals 1 and 2. If there is no continuity, replace the relay. 2 Check that there is no continuity between terminals 3 and 5. If there is continuity, replace the relay. 3 Apply battery voltage across terminals 1 and 2. 4 Using an ohmmeter, check that there is continuity between terminals 3 and 5. If there is no continuity, replace the relay.

Light Control Rheostat

a Connect the connector to the rheostat and inspect the wire harness side connector from the back side as shown in the table below. Standard 1 Connect the positive lead from the battery to terminal 2 and the negative - lead to terminal 3, then check that the illumination comes on.

Cruise Control Actuator Assy Replacement

Cruise Control Actuator Toyota

REMOVE CRUISE CONTROL ACTUATOR COVER a Disengage the 2 claws, then remove the cruise control actuator cover. 2. SEPARATE ACCELERATOR CONTROL CABLE ASSY a Loosen the double nut and separate the accelerator control cable assy. 3. SEPARATE ACCELERATOR AUTO DRIVE CABLE ASSY a Remove the screw and separate the accelerator auto drive cable assy. 4. REMOVE CRUISE CONTROL ACTUATOR ASSY b Remove the 2 bolts and cruise control actuator assy. Torque 6.0 Nm 60 kgfcm, 52 in.lbf _AUTOMATIC TRANSMISSION...

Dtc Clear

a When using the OBD II scan tool or hand-held tester 1 Connect the OBD II scan tool or hand-held tester to the DLC3. 2 Turn the ignition switch to the ON position. 3 When operating the OBD II scan tool complying with SAE J1978 or hand-held tester to erase the codes, the DTCs and freeze frame data will be erased. See the OBD II scan tool's instruction book for operating instructions. b When not using the OBD II scan tool or hand-held tester 1 Disconnecting the battery terminal or remove the...

Code mark No only R

Position The Piston Ring Ends

c Position the piston rings so that the ring ends are as shown. a Install the upper bearing with the oil groove on the cylinder block. NOTICE Do not apply engine oil to the bearing and its contact surface. b Install the lower bearing on the bearing cap. NOTICE Do not apply engine oil to the bearing and its contact sur face. 31. INSTALL CRANKSHAFT THRUST WASHER UPPER a Install the 2 thrust washers under the No. 3 journal position of the cylinder block with the oil grooves facing outward. a...

Coolant Replacement

To avoid the danger of being burned, do not remove the radiator cap while the engine and radiator are still hot, as fluid and steam can be blown out under pressure. b Loosen the radiator and engine drain plugs, and drain the coolant. Torque 13 Nm 130 kgfcm, 9 ftlbf for engine a Slowly fill the system with coolant. HINT Use of improper coolants may damage engine cooling system. Use Toyota Long Life Coolant or equivalent and mix it with plain water according to the manufacturer's directions....

Engine Control System

Throttle idle speed control valve assy Movement Half open fully close fully open half open Intake air flow meter sub-assy Resistance THA - E2 at -20 C -4 F at 20 C 68 F at 60 C 140 F 13.6 to 18.4 kii 2.21 to 2.69 kii 0.49 to 0.67 kil Camshaft timing oil control valve assy Resistance E.F.I. Throttle position sensor Resistance E.F.I. Engine coolant temperature sensor Resistance E.F.I. Circuit opening relay assy Specified condition Between terminals 1 and 2 Between terminals 3 and 5 E.F.I. ECU...

Remove Connecting Rod Subassy

a Using a ridge reamer, remove all the carbon from the top of the cylinder. b Push the piston, connecting rod assembly and upper bearing through the top of the cylinder block. Keep the bearing, connecting rod and cap together. Arrange the piston and connecting rod assemblies in the correct order.

Confirm the valve does not adhere

Bad returning of the valve by entrance of foreign objects causes subtle pressure leak to the advanced direction. Then, DTC can be detected. 1 Check that throttle valve shaft is not rickety. 2 Check that each port is not stopped up. 3 Check that throttle valve opens and closes smoothly. 4 Check that there is no clearance between the throttle stop screw and throttle lever at the throttle closed position. Do not adjust the throttle stop screw. 1 Disconnect the throttle position sensor connector. 2...

Floor Shift Shift Lever Assy Components

Corolla 2004 Transmission Shift

Console Panel Upper Console Box Carpet Console Panel Upper Console Box Carpet Floor Shift Cable Transmission Control Shift Floor Shift Cable Transmission Control Shift Floor Shift Cable Transmission Control Select Floor Shift Cable Transmission Control Select Nm kgfcm, ftlbf Specified torque

Install Transmission Clutch Hub No

a Using SST and a press, install the transmission clutch hub No.2 to the input shaft. SST 09316-60011 09316-00021 b Select a snap ring from the table below that will make the thrust clearance of the transmission clutch hub No.2 below 0.1 mm 0.0039 in. . Snap ring thickness b Select a snap ring from the table below that will make the thrust clearance of the transmission clutch hub No.2 below 0.1 mm 0.0039 in. . Snap ring thickness c Using a brass bar and a hammer, tap in the snap ring. NOTICE...

Vacuum Switching Valve No

Vacuum Switching Valve Toyota Rav4

a Inspect VSV for evaporative emission EVAP . 1 Using an ohmmeter, check that there is continuity between the terminals. Resistance 27 - 33 Q at 20oC 68 F If there is no continuity, replace the VSV. 2 Using an ohmmeter, check that there is no continuity between each terminal and the body. If there is continuity, replace the VSV. 3 Check that air flows from ports E to F. 4 Apply battery positive voltage across the terminals. 5 Check that air does not flow from ports E to F. If operation is not...

Charcoal Canister Assy

Toyota Charcoal Canister Test Corolla

a Visually check the charcoal canister for cracks or damage. b Inspect the charcoal canister operation. 1 Plug the vent port with the cap. 2 While holding the purge port closed, blow air 1.76 kPa, 18 gf cm2, 0.26 psi into the EVAP port and check that air flows from the air drain port. A. . J EVAP Port Air Drain Port 3 While holding the purge port and the air drain port closed, blow air 1.76 kPa, 18 gf cm2, 0.26 psi into the EVAP port and check that air does not flow from the air inlet port. 4...

Drive Shaft Propeller Shaft Axle

_SERVICE SPECIFICATIONS - DRIVE SHAFT PROPELLER SHAFT AXLE_ _SERVICE SPECIFICATIONS - DRIVE SHAFT PROPELLER SHAFT AXLE_ Automatic transaxle fluid drain plug Lower ball joint assy front x Suspension arm sub-assy lower No.1 Tie rod end sub-assy x Steering knuckle Flexible hose and speed sensor front x Shock absorber assy front Speed sensor front x Steering knuckle Front stabilizer link assy x Shock absorber assy front Disc brake dust cover front x Steering knuckle Lower ball joint assy front x...

Inspect Fuel Cut Off Valve And Fill Check Valve

Toyota Echo Canister Value

Disconnect the purge line hose and EVAP line hose from the charcoal canister. Plug the cap to the air drain hose. Pressurize 4 kPa 41 gf cm2, 0.58 psi to the purge port and check that there is ventilation through the EVAP line hose. In the condition that the fuel is full, as the float value of the fill check valve is closed and has no ventilation, it is necessary to check the fuel amount volume . d Check if there is anything struck in the vent line hose and EVAP line hose. If there is no stuck...

Clutch Pedal Subassy Mtm Adjustment

1997 Toyota Corolla Clutch Pedal

INSPECT AND ADJUST CLUTCH PEDAL SUB-ASSY b Check that the pedal height is correct. Pedal height from asphalt sheet 135.8 - 145.8 mm 5.346 - 5.740 in. 1 Loosen the lock nut and turn the stopper bolt until the height is correct. Tighten the lock nut. Torque 24.5 Nm 245 kgfcm, 18 ftlbf d Check that the pedal free play and push rod play are correct. 1 Depress the pedal until the clutch resistance begin to be felt. Pedal free play 5.0 - 15.0 mm 0.197 - 0591 in. 2 Gently depress the pedal until...

Manual Transaxle Assy Components

Corolla E11 Manual

Transverse Engine Engine Mounting Bracket Front Drive Shaft Assy LH Snap Ring Front Drive Shaft Assy LH Snap Ring Transverse Engine Engine Mounting Insulator Transverse Engine Engine Mounting Insulator Transverse Engine Engine Mounting Bracket Transverse Engine Engine Mounting Insulator Transverse Engine Engine Mounting Insulator Transverse Engine Engine Mounting Bracket N m kgf cm, ftlbf Specified torque

Emission Control System Onvehicle Inspection

2000 Toyota Echo Purge Vsv Location

INSPECT AIR-FUEL RATIO COMPENSATION SYSTEM You can also check the system by choosing DATA MONITOR, then O2 SENSOR OUTPUT VOLTAGE on the monitor of the hand-held tester. a Connect the hand-held tester to the terminal 23 OX1A o 7 E1 and 21 OX1B o 7 E1 of the ECM. Connect test leads from the back side of the connector with the ECU connected. b Warm up the oxygen sensor with the engine speed at 2,500 rpm for approx. 2 minutes. c Confirm that the voltage changes between 0V to 1V with the engine...

Bleed Master Cylinder

If the master cylinder has been disassembled or if the reservoir becomes empty, bleed the air from the master cylinder. a Disconnect the brake lines from the master cylinder. SST 09023-00100 b Slowly depress the brake pedal and hold it. c Block off the outer holes with your fingers, and release the brake pedal. d Repeat b and c 3 or 4 times.

Adjust Front Door Panel Subassy Lh

4runner Door Striker Adjustment

a Using SST, adjust the door by loosening the body side hinge bolts. SST 09812-00010 Torque 26 Nm 265 kgfcm, 19 ftlbf b Adjust the door by loosening the door side hinge bolts Torque 26 Nm 265 kgfcm, 19 ftlbf c Adjust the striker position by slightly loosening the striker mounting screws, and hitting the striker with a plastic hammer. d Tighten the striker mounting screws again. Torque 23 Nm 235 kgfcm, 17 ftlbf

Foreword

This manual Volume 2 contains engine, chassis and body and electrical service procedures for the 2004 COROLLA. For preparation, specifications and diagnostics procedures, refer to VOLUME 1 Pub. No. RM1037U1 . The manual is divided into 39 sections with a thumb index for each section at the edge of the pages. Please note that the publications below have also been prepared as relevant service manuals for the components and systems in this vehicles. A245E, A246E Automatic Transaxle Repair Manual...

Corolla Ewd533u

This manual Volume 1 contains preparation, specifications and diagnostics procedures for the 2004 COROLLA. For repair procedures for the engine, chassis and body, electrical service procedures, refer to VOLUME 2 Pub. No. RM1037U2 . The manual is divided into 5 sections with a thumb index for each section at the edge of the pages. Please note that the publications below have also been prepared as relevant service manuals for the components and systems in this vehicles. A245E, A246E Automatic...