Code mark No only R

Position The Piston Ring Ends

(c) Position the piston rings so that the ring ends are as shown.

Dibujos Composicion Puntos Faciles

30. INSTALL CRANKSHAFT BEARING

(a) Install the upper bearing with the oil groove on the cylinder block. NOTICE:

Do not apply engine oil to the bearing and its contact surface.

Toyota Corolla Code

(b) Install the lower bearing on the bearing cap. NOTICE:

Do not apply engine oil to the bearing and its contact sur face.

Crankshaft Journal

31. INSTALL CRANKSHAFT THRUST WASHER UPPER

(a) Install the 2 thrust washers under the No. 3 journal position of the cylinder block with the oil grooves facing outward.

32. INSTALL CRANKSHAFT

(a) Apply engine oil to the upper bearing, then install the crankshaft on the cylinder block.

(b) Apply a light coat of engine oil on the bolt threads, bolt seats, and bearings of the bearing cap.

(c) Install the crankshaft to the cylinder block.

(d) Apply the seal packing in the shape of the bead (Diameter 2.5 to 3.5 mm (0.098 to 0.138 in.) consequently as shown in the illustration.

Seal packing: Part No. 08826-00080 or equivalent NOTICE:

• Remove any oil from the contact surface.

• Install the bearing cap sub-assembly within 3 minutes after applying the seal packing.

• Do not put into engine oil within 2 hours of installation.

Sst 09205 16010

A64968

(e) Using SST, tighten the bolts in several passes, in the sequence shown, by the specified torque. SST 09011-38121 Torque: 44 Nm (449 kgfcm, 33 ftlbf)

A64968

Engine 90°/

1

Paint Mark

A65715

(f) Mark the front of the bearing cap bolts with paint.

(g) Retighten the bearing cap bolts by 90° as shown in the illustration.

(h) Check that the painted mark is now at a 90° angle to the front.

(i) Tighten the other 10 bolts for the bearing cap Torque: 19 Nm (194 kgfcm, 14 ftlbf)

33. INSTALL CONNECTING ROD BEARING

(a) Align the connecting rod bearing claw with the oil groove of the connecting rod cap.

(b) Install the connecting rod bearing in the connecting rod cap.

NOTICE:

Do not apply engine oil to the bearing and its contact surface.

(c) Align the connecting rod bearing claw with the oil groove of the connecting rod.

(d) Install the connecting rod bearing in the connecting rod. NOTICE:

Do not apply engine oil to the bearing and its contact surface.

Upper Side Rail

Compression No. 2

Front

Mark t/V"

ff)Y

Compression No. 1

Lower Side Rail

and Expander

A64977

34. INSTALL CONNECTING ROD SUB-ASSY

(a) Position the piston rings so that the ring ends are as shown.

(b) Apply engine oil to the cylinder walls, pistons, and surfaces of the connecting rod bearings.

(c) Check the position of the piston ring ends.

Toyota Tercel Connecting Rod Bearing

(d) Using a piston ring compressor, push the correctly numbered piston and connecting rod assemblies into each cylinder with the front mark of the piston facing forward.

(e) Align the pin dowels of the connecting rod cap with the pins of the connecting rod, then install the connecting rod.

NOTICE:

• Clean the backside and surface of the connecting rod cap bearing and let not stick the oils and fats.

• Match the numbered connecting rod cap with the same numbered connecting rod.

(f) Check that the protrusion of the connecting rod cap is facing the correct direction.

(g) Apply a light coat of engine oil on the threads and under the heads of the connecting rod cap bolts.

09205 16010 Toyota

Using SST, tighten the bolts in several passes by the specified torque. SST 09205-16010 Torque: 20 Nm (204 kgfcm, 15 ftlbf)

Mark the front of the connecting cap bolts with paint. Retighten the cap bolts by 90° as shown in the illustration Check that the crankshaft turns smoothly.

35. INSTALL CYLINDER BLOCK WATER DRAIN COCK SUB-ASSY

(a) Apply 2 or 3 threads of adhesive to the cylinder block water drain cock, then install it within 3 minutes. Torque: 25 Nm (255 kgfcm, 18 ftlbf) Adhesive:

Part No. 08833-00080, THREE BOND 1344, LOCTITE 242 or equivalent

(b) After applying the specified torque, rotate the cylinder block water drain cock clockwise until its drain port faces downward.

NOTICE:

• Do not put into coolant in an hour of installation.

• Do not rotate the drain union more than 360° in (b), and never loosen it after setting the union correctly.

Do It Yourself Car Diagnosis

Do It Yourself Car Diagnosis

Don't pay hundreds of dollars to find out what is wrong with your car. This book is dedicated to helping the do it yourself home and independent technician understand and use OBD-II technology to diagnose and repair their own vehicles.

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Responses

  • conall
    What mark are bearing connection rods toyota corolla 2002?
    7 years ago

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