Overhaul

1. DRAIN CLUTCH FLUID

2. DISCONNECT CLUTCH RELEASE CYLINDER TO FLEXIBLE HOSE TUBE

(a) Using SST, disconnect the flexible hose tube. SST 09023-00100

HINT:

Use a container to catch the fluid.

Sst 09023 00100

3. REMOVE CLUTCH RELEASE CYLINDER ASSY

(a) Remove the 3 bolts, clutch release cylinder assy anc clutch line bracket.

4. REMOVE CLUTCH RELEASE CYLINDER KIT

(a) Remove the boot from the cylinder body.

(b) Remove the push rod from the cylinder body.

(c) Remove the piston from the cylinder body. NOTICE:

Be careful not to damage the inside of the cylinder body.

(d) Remove the spring from the cylinder body.

(e) Remove the bleeder plug cap from the bleeder plug.

5. REMOVE RELEASE CYLINDER BLEEDER PLUG

6. INSTALL RELEASE CYLINDER BLEEDER PLUG Torque: 8.4 Nm (85 kgfcm, 74 in.lbf)

7. INSTALL CLUTCH RELEASE CYLINDER KIT

(a) Install the bleeder plug cap to the bleeder plug.

(b) Install a new spring to the cylinder body.

(c) Coat parts with lithium soap base glycol grease, as shown in the illustration.

(d) Install the piston to the cylinder body. NOTICE:

Be careful not to damage the inside of the cylinder body.

(e) Install the push rod to the cylinder body.

(f) Install the boot to the cylinder body.

INSTALL CLUTCH RELEASE CYLINDER ASSY

Install the clutch release cylinder and clutch line bracket with the 2 bolts.

Install the flexible hose tube with the bolt. Torque: 5.0 Nm (51 kgfcm, 44 in.lbf)

CONNECT CLUTCH RELEASE CYLINDER TO FLEXIBLE HOSE TUBE

Using SST, connect the flexible hose tube.

SST 09023-00100

Torque: 15.2 Nm (155 kgfcm, 11 ftlbf)

10. BLEED CLUTCH PIPE LINE

(a) Fill the brake reservoir tank with brake fluid and bleed clutch system Torque: 8.4 Nm (85 kgfcm, 74 in.lbf)

11. CHECK CLUTCH FLUID LEAKAGE

Was this article helpful?

0 0
Do It Yourself Car Diagnosis

Do It Yourself Car Diagnosis

Don't pay hundreds of dollars to find out what is wrong with your car. This book is dedicated to helping the do it yourself home and independent technician understand and use OBD-II technology to diagnose and repair their own vehicles.

Get My Free Ebook


Post a comment