Install Gear Shift Fork Shaft No

(a) Coat the 2 balls with MP grease, install them to the reverse shift fork.

(b) Install the reverse shift fork to the gear shift fork shaft No.3.

Corolla 2004 Shifter

(c) Using a brass bar and a hammer, install the 2 shift fork shaft snap rings to the gear shift fork shaft No.3.

(d) Coat the gear shift fork shaft No.3 with gear oil, install it

77. INSTALL GEAR SHIFT FORK SHAFT NO.2

(a) Coat the gear shift head No.1 and gear shift fork shafl No.2 with gear oil, install them.

NOTICE:

To avoid the interference of the 2 shift fork balls, lift up the gear shift fork shaft NO.3 at the position shown in the illustration.

(b) Coat the 2 shift lock bolts with sealant, install then to the gear shift fork No.2 and gear shift head No.1. Sealant:

Part No. 08833-00080, THREE BOND 1344, LOCTITE 242 or equivalent

Torque: 15.7 Nm (160 kgfcm, 12 ftlbf)

78. INSTALL REVERSE SHIFT ARM BRACKET ASSY

(a) Install the reverse shift arm bracket assy with 2 bolts to the transaxle case.

Torque: 17.2 Nm (175 kgfcm, 13 ftlbf)

79. INSTALL MANUAL TRANSMISSION CASE

(a) Apply FIPG to the manual transmission case, as shown in the illustration.

FIPG:

Part No. 08826-00090, THREE BOND 1281 or equivalent NOTICE:

Parts must be assembled within 10 minutes of application. Otherwise, the packing (FIPG) material must be removed and reapplied.

(b) Coat the 13 bolts with sealant, install them to the manual transmission case.

Sealant:

Part No. 08833-00080, THREE BOND 1344, LOCTITE 242 or equivalent

Torque: 29.4 Nm (300 kgfcm, 22 ftlbf)

(c) Coat the 3 bolts with sealant, install them to the transaxle case. Sealant:

Part No. 08833-00080, THREE BOND 1344, LOCTITE 242 or equivalent

Torque: 29.4 Nm (300 kgfcm, 22 ftlbf)

80. INSTALL REVERSE IDLER GEAR SHAFT BOLT

(a) Coat the reverse idler gear shaft bolt with sealant, install it with a new gasket.

Sealant:

Part No. 08833-00080, THREE BOND 1344, LOCTITE 242 or equivalent

Torque: 29.4 Nm (300 kgfcm, 22 ftlbf)

81. INSTALL LOCK BALL ASSY NO.1

(a) Coat the lock ball assy No.1 with sealant, install it with using a hexagon wrench. Sealant:

Part No. 08833-00080, THREE BOND 1344, LOCTITE 242 or equivalent

Torque: 39.2 Nm (400 kgfcm, 29 ftlbf)

82. INSTALL SHIFT DETENT BALL

(a) Install the 2 shift detent balls, 2 springs with 2 seats to the manual transmission case.

(b) Coat the 2 shift detent ball plugs with sealant, install them with using a hexagon wrench. Sealant:

Part No. 08833-00080, THREE BOND 1344, LOCTITE 242 or equivalent

Torque: 24.5 Nm (250 kgfcm, 18 ftlbf)

(c) Install the shift detent ball, spring and seat to the transaxle case.

(d) Coat the shift detent ball plug with sealant, install it with using a hexagon wrench. Sealant:

Part No. 08833-00080, THREE BOND 1344, LOCTITE 242 or equivalent

Torque: 24.5 Nm (250 kgfcm, 18 ftlbf)

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