Torque Nm kgfcm ftlbf

(c) Using a chisel and a hammer, stake the manual transmission output shaft rear set nut.

(d) Disengage the gear double meshing.

96. INSTALL MANUAL TRANSMISSION CASE COVER SUB-ASSY

(a) Apply FIPG to the manual transmission case cover sub-assy as shown in the illustration. FIPG:

Part No. 08826-00090, THREE BOND 1281 or equivalent NOTICE:

Parts must be assembled within 10 minutes of application. Otherwise, the packing (FIPG) material must be removed and reapplied.

(b) Install the manual transmission case cover sub-assy with the 9 bolts to the manual transmission case. Torque: 18.1 Nm (185 kgfcm, 14 ftlbf)

97. INSTALL SHIFT & SELECT LEVER SHAFT ASSY

(a) Coat the 4 bolts with sealant, install them, new gasket and shift & select lever shaft assy to the manual transmission case. Sealant:

Part No. 08833-00080, THREE BOND 1344, LOCTITE 242 or equivalent

Torque: 19.6 Nm (200 kgfcm, 14 ftlbf) NOTICE:

Set the claws of the shift interlock plate into the shift head part of the gear shift fork shaft securely.

98. INSTALL LOCK BALL ASSY NO.1

(a) Coat the lock ball assy No.1 with sealant, install it to the manual transmission case.

Sealant:

Part No. 08833-00080, THREE BOND 1344, LOCTITE 242 or equivalent

Torque: 29.4 Nm (300 kgfcm, 22 ftlbf)

Valve Efi Engine For Sale

99. INSTALL SELECTING BELL CRANK ASSY

(a) Install the selecting bellcrank assy with control shift lever bush with the 2 bolts to the manual transmission case. Torque: 24.5 Nm (250 kgfcm, 18 ftlbf) NOTICE:

Apply MP grease to the inside circumferential surface of the control shift lever bush (A).

100. INSTALL FLOOR SHIFT CONTROL LEVER HOUSING SUPPORT BRACKET

(a) Install the floor shift control lever housing support bracket with the 3 bolts to the transaxle case. Torque: 11.3 Nm (115 kgfcm, 8 ftlbf)

101. INSTALL BACK UP LAMP SWITCH ASSY

(a) Using SST, install the backup lamp switch assy with a new gasket to the manual transmission case. Torque: 40.2 Nm (410 kgfcm, 30 ftlbf) SST 09817-16011

102. INSTALL SPEEDOMETER DRIVEN HOLE COVER SUB-ASSY (W/ ABS)

(a) Install a new O-ring to the speedometer driver hole cover sub-assy.

(b) Install the speedometer driver hole cover sub-assy with the bolt. Torque: 11.3 Nm (115 kgfcm, 8 ftlbf)

103. INSTALL SPEEDOMETER DRIVEN (MTM) GEAR SUB-ASSY (W/O ABS)

(a) Install the speedometer driven (MTM) gear sub-assy with clip to the speedometer sensor.

104. INSTALL SPEEDOMETER SENSOR (W/O ABS)

(a) Install a new O-ring to the speedometer sensor.

(b) Install the speedometer sensor with the bolt. Torque: 11.3 Nm (115 kgfcm, 8 ftlbf)

2004 COROLLA (RM1037U)

105. INSTALL RELEASE FORK SUPPORT

(a) Install the release fork support to the transaxle case Torque: 36.8 Nm (375 kgfcm, 25 ftlbf)

106. INSTALL CLUTCH RELEASE FORK BOOT

(a) Install the clutch release fork boot to the transaxle case

107. INSTALL CLUTCH RELEASE BEARING ASSY

(a) Coat the clutch release bearing assy with the release hub grease, install it to the clutch release fork sub-assy. Sealant:

Part No. 08887-01806, RELEASE HUB GREASE or equivalent

108. INSTALL CLUTCH RELEASE FORK SUB-ASSY

(a) Install the clutch release fork sub-assy to the input shaft.

(b) Apply clutch spline grease to spline of the input shaft. Sealant:

Part No. 08887-01806, CLUTCH SPLINE GREASE oi equivalent

109.

INSTALL DRAIN (MTM) PLUG SUB-ASSY

Install a new gasket with the drain (MTM) plug sub-assy. Torque: 39.2 Nm (400 kgfcm, 29 ftlbf)

110. INSTALL MANUAL TRANSMISSION FILLER PLUG

(a) Install a new gasket with the manual transmission filler plug.

Torque: 39.2 Nm (400 kgfcm, 29 ftlbf)

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