Excessive Wear Tapered Journal

19.3 The ring must be square in the bore when checking the piston ring end gap 4 Dirt and other foreign particles get into the engine in a variety of ways. It may be left in the engine during assembly, or it may pass through filters or the PCV system. It may get into the oil, and from there into the bearings. Metal chips from machining operations and normal engine wear are often present. Abrasives are sometimes left in engine components after reconditioning, especially when parts are not...

How To Clean Excessively Sludged Lubrication System

Check the crankshaft endfloat with a dial indicator 13.1a Use a hammer and punch to knock the core plugs sideways in their bores 8 Carefully lift the crankshaft out of the engine. It may be a good idea to have an assistant available, since the crankshaft is quite heavy. With the bearing shells in place in the engine block and main bearing caps or cap assembly, return the caps to their respective locations on the engine block and tighten the bolts finger tight. Caution The core plugs may be...

Removal and refitting

1 Open the tailgate and cover the edges of the compartment with pads or cloths to protect the painted surfaces when the lid is removed. 2 Insert a flat-bladed tool between the inner trim panel and the tailgate. Work around the edge of the panel and release the retaining clips (see illustration). Note that the panel may be secured by plastic expansion rivets. With these, push in the centre pin and prise the rivet from place. Remove the panel. 3 Disconnect any cables or wire harness connectors...

Corolla 2004 Rdt Series Handbrake Repair

EGR valve A valve used to introduce exhaust gases into the intake air stream. Electronic control unit (ECU) A computer which controls (for instance) ignition and fuel injection systems, or an anti-lock braking system. For more information refer to the Haynes Automotive Electrical and Electronic Systems Manual. Electronic Fuel Injection (EFI) A computer controlled fuel system that distributes fuel through an injector located in each intake port of the engine. Emergency brake A braking system,...

Uzv Control Valve

1 Turn the ignition key to off, then disconnect the cable from the negative terminal of the battery see Chapter 5A , then wait at least 5 minutes before proceeding. 2 Turn the steering wheel so the wheels are pointing straight-ahead, prise out the blanking 16.3b On twin headlight models post-October '99 , pull out the locking clip 16.7 Align the contact reel pointers arrowed 16.7 Align the contact reel pointers arrowed grommets where fitted , and undo the T30 Torx screw each side of the...

Toyota Corolla 3 Door Hatchback Parts 2002-2006

Lay Out Rear Bumper Corolla E11

Do use eye protection when using power tools, and when working under the vehicle. Do wear gloves or use barrier cream to protect your hands when necessary. Do get someone to check periodically that all is well when working alone on the vehicle. Do keep loose clothing and long hair well out of the way of moving mechanical parts. Do remove rings, wristwatch etc, before working on the vehicle - especially the electrical system. Do ensure that any lifting or jacking equipment has a safe working...

Toyota Hilux 4 Piston Brakes

Sst 09719 14020

A Warning Renew both sets of rear brake pads at the same time - never renew the pads on only one wheel, as uneven braking may result. Note that the dust created by wear of the pads may contain asbestos, which is a health hazard. Never blow it out with compressed air, and don't inhale any of it. An approved filtering mask should be worn when working on the brakes. DO NOT use petrol or petroleum-based solvents to clean brake parts use brake cleaner or methylated spirit only. 1 Chock the front...

Igniter And Pick Up Coils For Toyota 4a-fe Distributors

Ignition Coil 4afe

Note This procedure applies only to the 1.6 litre 4A-FE engine. 1 Ensure the ignition is switched off. 2 Disconnect the electrical connector at the distributor and, using an ohmmeter, measure the resistance between the pick-up coil terminals see illustration . 3 Compare the measurements to those listed in this Chapter's Specifications. If the resistance is not as specified, it may be necessary to renew the complete distributor housing as, at the time of writing, it appears that parts are not...

Where Is The Starter On A 1992 Toyota Corolla

Exploded View Rav4 Alternator

7.2a Remove the three nuts from the rear cover Denso alternator 7.2b Take the nut, washer and insulator off terminal B and remove the rear cover Denso alternator 7.2c Undo the two nuts and undo the screw arrowed , then lift off the rear cover Bosch alternator 7.2c Undo the two nuts and undo the screw arrowed , then lift off the rear cover Bosch alternator 1 Remove the alternator see Section 6 and place it on a clean workbench. 2 Remove the rear cover nuts, the screw and terminal insulator, and...

Spark Plugs Toyota Corolla E11

Sparkplug Gap Toyota Sienna 2001

22.1 To change the spark plugs you'll need a torque wrench, extension, ratchet, socket and a set of feeler gauges Non-VVT-i models -every 30 000 km or 2 years 1 Spark plug renewal requires a spark plug socket which fits onto a ratchet. This socket 22.4 Measure the spark plug electrode gap with a feeler gauge is lined with a rubber grommet to protect the porcelain insulator of the spark plug and to hold the plug while you insert it into the spark plug hole. You will also need a feeler gauge to...

Corolla E11 4zzfe Coolant

Oil Dipstick

Warning Keep hands away from fan blades. 3 Coolant pumps are normally equipped with weep or vent holes see illustration 7.12 . If a failure occurs in the pump seal, coolant will leak from this hole. In most cases it will be necessary to use a flashlight to find the hole 5.5 Release the clips and disconnect the automatic transmission fluid cooler pipes arrowed 5.6 Undo the radiator upper retaining bracket bolts arrowed 5.5 Release the clips and disconnect the automatic transmission fluid cooler...

Info

Camry Block Main Bearing Cap Numbers

13 Rotate the crankshaft a number of times by hand to check for any obvious binding. 20.11 Apply a 2 mm wide bead of sealant to the main bearing ladder 20.8a Rotate the thrustwasher into position 20.8a Rotate the thrustwasher into position with the oil grooves facing outwards with the oil grooves facing outwards 20.9 Main bearing cap bolt tightening sequence - 4E-FE and 4A-FE Non-VVT-i engines 10 Make sure the crankshaft journals are clean, then lay the crankshaft back in place in the block....

Mr2 Mk3 Wiper Motor

1997 Tercel How Adjust Headlights

Caution Ensure the ignition is turned off before proceeding. 1 Open the bonnet, undo the three screws and pull the headlight forwards. Note that 8.21b The switch illumination bulbs are integral with the bulbholders 8.24 Use a pair of thin-nosed pliers to rotate the hazard light illumination bulbholder anti-clockwise 8.21a Use a screwdriver to rotate the bulbholder anti-clockwise 8.21b The switch illumination bulbs are integral with the bulbholders 8.24 Use a pair of thin-nosed pliers to rotate...

Vehicle identification

Corolla Vvti Engine Number Stamp Photo

Modifications are a continuing and unpublicised process in vehicle manufacture, quite apart from major model changes. Spare parts manuals and lists are compiled upon a numerical basis, the individual vehicle identification numbers being essential for correct identification of the part concerned. When ordering spare parts, always give as much information as possible. Quote the car model, year of manufacture, body and engine numbers. The vehicle identification number VIN plate is fitted to the...

Idle Air Control Valve Toyota Corolla E11

1kz Toyota Engine Iat Sensor

Warning Do not start syphoning action by mouth. J A Warning Petrol is extremely flammable, so take extra precautions when you work on any part of the fuel system. Don't smoke or allow open flames or bare light bulbs near the work area, and don't work in a garage where a natural gas-type appliance such as a water heater or a clothes dryer 2 Remove the fuel filler cap to relieve fuel tank pressure. Relieve the fuel system pressure see Section 2 . 3 Raise the vehicle and place it securely on axle...

Toyota Corolla E11 Wiring Colling

4.7 Main engine relay terminal guide 4.7 Main engine relay terminal guide 4.3 Disconnect the connector arrowed and connect jumper wires to the positive and negative terminals of the battery connector from the cooling fan temperature switch see illustration 3.6 . With the key ON, the fan should now operate. If not, check the fan relay, wiring between the temperature switch and the relay, and the fan motor itself. 2 The cooling fan temperature switch can be tested for continuity with an ohmmeter....

Corolla E11 Rear Suspension

2002 Camry Axle Bracket

Left-hand driveshaft 8 Steering rack 3 Support brace 10 Suspension crossmember 1 No 2 lower suspension arm. Note that some models are fitted with a brace between the inboard ends of the arms 6 Anti-roll bar link 2 No 2 arm toe adjuster 7 Strut rod 8 Strut coil spring assembly McPherson strut Sometimes a sharp blow with a hammer and punch will break the bond between a nut and bolt threads, but care must be taken to prevent the punch from slipping off the fastener and ruining the threads. Heating...

Toyota Corolla Neutral Safety Switch Adjustment

Starter Switch Corolla E11

1 If the engine will start with the selector lever in any position other than Park or Neutral, adjust the neutral start switch. 2 Apply the handbrake and block the rear wheels. Raise the front of the vehicle and place it securely on axle stands see Jacking and vehicle support . Shift the transmission into Neutral. B.B A24SE transmission neutral start switch connector details B.B A24SE transmission neutral start switch connector details 8.6 Remove the transmission-to-engine bolts arrowed ....

Toyota Carina E Starter Motor

Starter 2002 Corolla Mounting Bolts

11.3b Starter motor mounting bolts arrowed - VVT-i engines Note The starter solenoid assembly cannot be repaired using separate components. In the event of failure, exchange the starter solenoid assembly for a complete new or reconditioned unit. 1 Detach the cable from the negative terminal of the battery see Section 3 . 2 Detach the electrical connectors from the starter solenoid assembly see illustration . Note that on non-VVT-i engines, the starter motor is located on the rear of the engine...

Corolla E11 Replace Speakers

Corolla E11 Rear Lautsprecher

1 Remove the door trim panel as described in Chapter 11. 2 Drill out the rivets securing the speaker to the door frame see illustration . 3 Remove the speaker and disconnect the wiring connector. 4 Refitting is a reversal of removal. 6 Prise up the trim panel above the speaker 7 Disconnect the speaker wiring plug. 8 Undo the screws, then lift the speaker from position see illustration . 9 Refitting is a reversal of removal. System SRS - general information and precautions A supplemental...

General

Car Caliper Only

1 The correct operation of any hydraulic system is only possible after removing all air from the components and circuit this is achieved by bleeding the system. 2 During the bleeding procedure, add only clean, unused hydraulic fluid of the recommended type never re-use fluid that has already been bled from the system. Ensure that sufficient fluid is available before starting work. 3 If there is any possibility of incorrect fluid being already in the system, the brake components and circuit must...

Jacking and vehicle support REF

Toyota Corolla Jacking Points

The jack supplied with the vehicle should only be used for changing the roadwheels - see Wheel changing at the front of this manual. When carrying out any other kind of work, raise the vehicle using a hydraulic or 'trolley' jack, and always supplement the jack with axle stands at the vehicle jacking points. When using a hydraulic jack or axle stands, always position the jack head or axle stand head under one of the relevant jacking points the jacking point is the area marked by two cut-outs in...

Diagnostic Corolla E11

Drum Break Corolla E11

Diagnostic code Code numbers obtained by accessing the diagnostic mode of an engine management computer. This code can be used to determine the area in the system where a malfunction may be located. Disc brake A brake design incorporating a rotating disc onto which brake pads are squeezed. The resulting friction converts the energy of a moving vehicle into heat. Double-overhead cam DOHC An engine that uses two overhead camshafts, usually one for the intake valves and one for the exhaust valves....

4efe Head Removal

This Part of Chapter 2 is devoted to in-vehicle engine repair procedures. All information concerning engine removal and refitting, and engine block and cylinder head overhaul can be found in Part B of this Chapter. The following repair procedures are based on the assumption that the engine is installed in the vehicle. If the engine has been removed from the vehicle and mounted on a stand, many of the steps outlined in this Part of Chapter 2 will not apply. The Specifications included in this...

4zz-fe Recommended

Toyota 3zz Cylinder Head Sub Assy

Included in this portion of Chapter 2 are the general overhaul procedures for the cylinder head and internal engine components. The information ranges from advice concerning preparation for an overhaul and the purchase of new parts to detailed, step-by-step procedures covering removal and installation of internal engine components and the inspection of parts. The following Sections have been written based on the assumption that the engine has been removed from the vehicle. For information...

Glovebox

Toyota Corolla E11 Knobs

40 Pull the passenger's side sill trim panel up to release the clips, then undo the bolt and remove the footwell kick panel see illustration . 41 Open the glovebox and undo the 5 screws securing the glovebox to the facia see illustrations . 42 Pull the glovebox from position, disconnecting any wiring plugs as it's withdrawn. 43 Disconnect the yellow air recirculation control cable from the left-hand side of the heater housing. 44 Refitting is a reversal of removal. 27.40 Undo the nut and remove...

E11 Camshaft Position Sensor

Toyota Corolla 1996 Camshaft Position

Torque wrench settings Nm lbf 4ZZ-FE and 3ZZ-FE 3ZZ-FE 2.3 Carefully prise the plastic shield at the locking tab to release it from the ignition coil There are three types of ignition system fitted to models covered by this manual. The first type, fitted to the 1.6 litre 4A-FE engine, has a distributor fitted to the left-hand end of the cylinder head, which incorporates the ignition pick-up sensors to monitor the position and speed of the camshaft, and therefore the firing cycle. The engine...

Repair Corolla E11

Corolla Evaporator

1.1 Underfacia arrangement of the blower unit, evaporator, and heater unit LHD model shown, RHD is a mirror image All vehicles covered by this manual employ a pressurised engine cooling system with thermostatically-controlled coolant circulation. An impeller type coolant pump mounted on the front of the block pumps coolant through the engine. The coolant flows around each cylinder and toward the rear of the engine. Cast-in coolant passages direct coolant around the intake and exhaust ports,...

Toyota Corolla E11 Exhaust Manifold 3zz-fe

1.3 litre 1332 cc Non-VVT-i 1.4 litre 1398 cc VVT-i 1.6 litre 1587 cc Non-VVT-i 1.6 litre 1598 cc VVT-i mm Valve stem diameter Non-VVT-i engines to 5.985 mm to 5.980 mm to 5.485 mm to 5.480 mm 1.3 litre 4E-FE engine 2.440 to 2.490 mm 1.4 litre 4ZZ-FE 2.430 to 2.480 mm 1.4 litre 4ZZ-FE engine at 29.8 mm from the piston crown 78.917 to 78.927 mm 1.6 litre 3ZZ-FE engine at 29.8 mm from the piston crown 78.955 to 78.965 mm 1.3 litre 4E-FE engine Standard No 1 top compression ring 0.26 to 0.36 mm No...