Install Injection Pump

Injection Toyota Hilux

a Install a new O-ring to the pump. _ b Apply a light coat of engine oil on the O-ring. c Align the set key on the drive shaft and groove of the injection pump drive gear. v y d Hold the injection pump with hands and press the injection pump drive gear to the backward and weld it with the injection pump drive shaft. e Align the punching line of the injection pump flange and the upper processing surface of the timing gear case, and then temporarily install the 2 nuts. f Tighten the 2 nuts...

Cylinder Head Components

Toyota Carina Cylinder Head Repair

VSV for No.1 Intake Constrictor Control Connector VSV for No.2 Intake Constrictor Control Connector VSV for No.1 Intake Constrictor Control Connector VSV for No.2 Intake Constrictor Control Connector N-m kgf-cm, ft-lbf Specified torque N-m kgf-cm, ft-lbf Specified torque

How To Set The Timing Mark Of 1kz-te Engine

Toyota 1kz Engine Idler Gear Timing

Using SST, align the holes of the idler gear and No.1 idler sub-gear by turning the No.1 idler sub-gear clockwise, and install a service bolt. v SST 09960-10010 09962-01000, 09963-0060 INSTALL TIMING GEAR NOTICE The matchmark on each gear faces the front of the en gine. Take care not to damage the gear teeth when removing and installing the gears. Do not use parts that are scratched or damaged, they cause noise. Install the crankshaft timing gear. T With the crankshaft key groove facing upward,...

Inspect Ecd Main Relay

1 Using an ohmmeter, check that there is continuity between terminals 1 and 2. If there is no continuity, replace the relay. 2 Check that there is no continuity between terminals 3 and 5. If there is continuity, replace the relay. 1 Apply battery voltage across terminals 1 and 2. 2 Using an ohmmeter, check that there is continuity between terminals 3 and 5. If there is no continuity, replace the relay. 5. REINSTALL ENGINE ROOM R B COVER __ELECTffONfC CON I VOL CHESEL - SPttrCOrrmOTVACVE HELAT...

Install Cylinder Head Bolts

Toyota 1kz Head Torque

The cylinder head bolts are tightened in 3 progressive steps steps b , d and e . - If any bolts is broken or deformed, replace it. a Apply a light coat of engine oil on the threads and under the heads of the cylinder head bolts. b Install and uniformly tighten the 18 cylinder head bolts, in several passes, in the sequence shown. Torque 39 N-m 400 kgf-cm, 29 ft-lbf cj Mark the front of the cylinder head bolt with paint. d Retighten the cylinder head bolts 90 in the numerical order shown. e...

Toyota 1kz Engine Fuel Temp Sensor Location

Sensor Circuit Malfunction The fuel temperature sensor senses the fuel temperature. A thermistor built into the sensor changes the resistance value according to the fuel temperature. The lower the fuel temperature, the greater the thermistor resistance value, and the higher the fuel temperature, the lower the thermistor resistance value See Fig. 1 . The fuel temperature sensor is connected to the engine ECU See below . The 5 V power source voltage in the engine ECU is applied to the...

Remove Injection Pump

1kz Injector Pump Diagram

Disconnect the engine speed sensor connector Disconnect the spill control valve connector. Disconnect the 2 correction resistor connectors. Disconnect the timing control valve connector. Disconnect the fuel temperature sensor connector Disconnect the engine wire clamp and fuel hose. Hold the crankshaft pulley, and remove the injection pump drive gear set nut. Remove the O-ring from the injection pump drive gear. Loosen the 2 nuts holding the injection pump to the timing gear case. Remove the 3...

Top Dead Centre Mark On 1kz-te Crank

The crankshaft position sensor in the Engine Control System contains signal plate and a pickup coil for TDC signal. The TDC signal plate has 1 tooth on its outer circumference. The TDC signal sensor generates 1 signal for every engine revolution. The engine ECU detects the top dead center by the TDC signals. The engine speed sensor in the Engine Control System contains signal plate and a pickup coil for NE signal The NE signal plate has 52 teeth and is mounted in the injection pump. The NE...

Vsv Constictor Intake Controls For Hilux Surf 1kzte

Vsv No1 Vsv No2

VSV for No.1 Intake Constrictor Control VSV for No.1 Intake VSV for No.2 Intake Constrictor Control Cons dt Control Vacuum Hose Connector Connector VSV for No.1 Intake Constrictor Control VSV for No.1 Intake VSV for No.2 Intake Constrictor Control Cons dt Control Vacuum Hose Connector Connector No.2 Camshaft Timing Pulley No.2 Camshaft Timing Pulley Flange N-m kgf-cm, ft-lbf Specified torque

Remove Injection Pipes

Injection Toyota Hilux

a Remove the 2 nuts holding the clamps a to the intake b Using a screwdriver, pry out the clamp B . c Loosen the 8 union nuts of the injection pipes. d Remove the 4 injection pipes and 2 clamps A . a Disconnect the fuel hose from the return pipe. b Remove the 4 nuts, leakage pipe and 4 gaskets. Using-SST, remove the 4 injection nozzles, gaskets and seats. SST 09268-64010 09268-64020 Arrange the injection nozzle in correct order. x

Diagnostic Trouble Code Chart

1kz Trouble Code Toyota

The inspection procedure is shown in the table below. This table permits efficient and accurate troubleshooting using the diagnostic trouble codes displayed in the diagnostic trouble code check. Proceed with troubleshooting in accordance with the inspection procedure given in the diagnostic chart corresponding to the diagnostic trouble codes displayed. The engine diagnostic trouble code chart is shown below as an example The suspect circuits or parts for each problem symptSTn are shown in the...

1kz-te Injection Pump Crankshaft Position Sensor

INSPECT ENGINE SPE rf NSdfc r a Disconnect the sensor connector. b Using an ohmmeter, measure the resistance between terminals. Resistance 205-255 ft at 20 C 68 F If the resistance is not specified, replace the injection pump assembly see page FU-16 . c Reconnect the sensor connector

1kz-te Spill Valve Relay Wiring

Inspect the relay continuity. 1 Using an ohmmeter, check that there is continuity between terminals 1 and 2. If there is no continuity, replace the relay. 2 Check that there is no continuity between terminals 3 and 5. If there is continuity, replace the relay. 1 Apply battery voltage across terminals 1 and 2. 2 Using an ohmmeter, check that there is continuity between terminals 3 and 5. If there is no continuity, replace the relay. 3. REINSTALL SPILL CONTROL VALVE RELAY ELECffiCTftC CONTROL...

Adjust Valve Clearance

Valve Lash Cam Toyota Corolla 1997

1 Turn the crankshaft to position the cam lob of the camshaft on the adjusting valve upward. 2 Using SST, press down the valve lifter. SST 09248-64011 Before pressing down the valve lifter, position the notch on the exhaust manifold side. 3 Remove the adjusting shim with small screwdriver and magnetic finger. b Determine the replacement adjusting shim size by using following the formula or charts 1 Using a micrometer, measure the thickness of the shim which was removed. 2 Calculate the...

1kz Idler Gear Removal

Timing Gears For 1kz Engine

CHECK THRUST CLEARANCE OF IDLER GEAR Using-a dial indicator, measure the thrust clearance. Standard thrust clearance 0.06 - 0.11 mm 0.0024 - 0.0043 In. Maximum thrust clearance 0.30 mm 0.0118 in. If the thrust clearance is greater than maximum, replace the thrust plate. If necessary, replace the idler gear and or idler gear shaft. The matchmark on each gear laces the front of the en-t - gine. Take care not to damage the gear teeth when removing and installing the gears. Do not use parts that...

Sub Glw Rly Was Ist

1kz Glow Plug Relay

INSPECT ENGINE ECU See page DM5 a Remove the glow plug relay. Marking SUB GLW RLY b Inspect the glow plug relay continuity. 1 Using an ohmmeter, check that there is no continuity between terminals 1 and 2. If there is continuity, replace the relay. 2 Check that there is continuity between terminals 3 and 4. If there is no continuity, replace the relay.

Circuit Description

1kz Diesel Pump Spill Solenoid

The engine ECU controls the fuel injection volume by operating the spill control valve. The spill control valve is mounted on the injection pump, and open or close the injection pressure releasing port by the solenoid valve in the spill control valve During injection valve is close ON . The engine ECU decides the basic fuel injection volume by the engine rpm and throttle valve opening angle, and calculates the final fuel injection angle to add the various corrections on the basic fuel injection...

Diagnostic Trouble Code Check Procedure

Diagnostic Trouble Code Check Make a note of and then clear Same diagnostic trouble code is displayed Problem is still occurring in the diagnostic circuit The problem is still occurring in a place other than in the diagnostic circuit The diagnostic trouble code displayed first is either for a past problem or it is a secondary problem The problem occurred in the diagnostic circuit in the past The problem is still occurring in a place other than in the diagnostic circuit The problem occurred in a...

Inspect Timing Control Valve

a Disconnect the valve connector. b Using an ohmmeter, measure the resistance between the terminals. Resistance 10 -14 Q at 20 C 68 F If the resistance is not as specified, replace the valve. c Inspect the valve solenoid operation. 1 Connect the battery positive the terminal to the valve terminal B. 2 Connect the battery negative terminal to the valve terminal TCV. 3 Check that the solenoid makes a clicks sound. If operation is not as specified, replace the valve. NOTICE Do not apply voltage...

Crankshaft Position Sensor Inspection

Cold and Hot in these sentences express the temperature of the sensors themselves. Cold is from -10 C 14 F to 50 C 122 F and Hot Is from 50 C 122 F to 100 C 212 F . INSPECT CRANKSHAFT POSITION SENSOR - a Disconnect the sensor connector. b Using an ohmmeter, measure the resistance between terminals. If the resistance is not as specified, replace the sensor. Torque 5 N-m 51 kgf-cm, 44 in.-lbf Apply engine oil to a new O-ring. NOTICE Be careful not drop and shock the sensor.

1kzte Engine Compression In

1kz Injector Pump Sensor

If there is lack of power, excessive oil consumption or poor fuel lt leiii eri economy, measure the compression pressure. Allow the engine to warm up to normal operating temperature. 2. DISCONNECT INJECTION PUMP SPILL CONTROL VALVE CONNECTOR gt 3. DISCONNECT GLOW PLUG WIRE FROM GLOW w PLUG CONNECTOR v el NOTICE v v In order not to short the glow plug wire, apply vinyl tape around the terminal. ' i 4. REMOVE INTAKE PIPE See page EM-44 3X9 ion 3i it 1i 5. , REMOVE INJECTION PIPES See page FU-18f...

Correct Battery Voltage For Toyota Hilux 1kzte

Maintenance-Free Battery CHECK BATTERY VOLTAGE a After having driven the vehicle and in the case that 20 minutes have not passed after having stopped the engine, turn the ignition switch ON and turn on the electrical system headlight, blower motor, rear defogger etc. for 60 seconds to remove the surface charge. b Turn the ignition switch OFF and turn off the electrical systems. c Measure the battery voltage between the negative - and positive terminals of the battery. Standard voltage 12.5...

Install Timing Gear Cover

2kd Ftv Crank Position Gear

Install a new O-ring to the timing gear case. Remove any old packing FIPG material and be careful not to drop any oil on the contact surfaces of the timing gear cover and cylinder block. Using a razor blade and gasket scraper, remove all the old packing FIPG material from the gasket surfaces and sealing groove. Thoroughly clean all components to remove all the loose material. Using a non-residue solvent, clean both sealing surfaces. c Apply seal pacRlngloITie tirr Trig gearcov r assHown in the...

Intake Constrictor Control

Intake Constrictor Control

VSVforNo.2 Intake Constrictor Control VSVforNo.2 Intake Constrictor Control VSV for No. 1 Intake Constrictor Control VSV for No. 1 Intake Constrictor Control Connector VSVforNo.2 Intake Constrictor Control Connector VSV for No. 1 Intake Constrictor Control VSV for No. 1 Intake Constrictor Control Connector

1kz Te Glow Plug Location

1kz Glow Plug Relay

c Inspect the glow plug relay operation. Apply battery voltage across terminals 3 and 4 2 Using an ohmmeter, check that there is oo - Jtf between terminals 1 and 2. If there is no continuity, replace the relay. d Reinstall the glow plug relay. 5. INSPECT WATER TEMPERATURE SENSOR 0 page ED-15 Be careful not to damage the glow plug pipes as it could cause an open circuit or shorten life of the glow plugs. Avoid getting oil and gasoline on the glow plug when cleaning. During inspection, be sure...

Inspect Rh And Lh Balance Shaft

Balance Shaft Toyota Ikz

a Using cylinder gauge, measure the inside diameter of the balance shaft bearing. Bearing inside diameter from front side 42.000 - 42.020 mm 1.6535 -1.6543 in. 41.000 - 41.020 mm 1.6142 - 1.6150 in. 32.000 - 32.020 mm 1.2598 - 1.2606 in. b Using a micrometer, measure the diameter of the balance sTraft main journals. Main journal diameter from front side 41.941 - 41.960 mm 1.6512 -1.6520 in. 40.931 -40.950 mm 1.6115-1.6122 in. 31.941 - 31.960 mm 1.2575 -1.2583 in. c Subtract the balance shaft...

Toyota 1kz Coolant Sensor

The water temperature sensor senses the coolant temperature. A thermistor built into the sensor changes the resistance value according to the coolant temperature. The lower the coolant temperature, the greater the thermistor resistance value, and the higher the coolant temperature, the lower the thermistor resistance value See Fig. 1 . The water temperature sensor is connected to the engine ECU See below . The 5 V power source voltage in the engine ECU is applied to the water temperature sensor...

Corolla Check Connector

Celica Te1 And Port

To confirm that the test mode is operating, check that the check engine warning light flashes when the ignition If the check engine warning light does not flash, refer to DTC chart for the TE2 terminal circuit on page DI-53. 6 Simulate the conditions of the malfunction described by the customer. 7 After the road test, using SST, connect terminals TE1 and E1 of the check connector. 8 Read the DTC on check engine warning light in the combination meter See page DI-3 . 9 After completing the check,...

Intake Air Temperature Sensor On 1kzte

Sensor Circuit Malfunction The intake air temperature sensor is built into the air cleaner cap and senses the intake air temperature. A thermistor built in the sensor changes the resistance value according to the intake air temperature. The lower the intake air temperature, the greater the thermistor, the lower the thermistor resistance value (See Fig, 1). The intake air temperature sensor is connected Tcffhe engine ECU. The 5 V power source voltage in the engine ECU is applied...

Inspect Injection Pump Drive Gear Bearing

1kz Balance Gears

Check that bearing is not rough or worn. If necessary, replace the bearing. See page EM-31 _engine reertanrcal - timing-eeair 4ji 3. CHECK BACKLASH OF TIMING GEARS Using3t dial indicator, measure the backlash. P Standard gear backlash 0.02 - 0.15 mm 0.0008 - 0.0060 in. Maximum gear backlash 0.20 mm 0.0079 in. If the gear backlash is greater than maximum, replace the gears as a set.