Hilux 1kz Without St Relay

6. INSPECT BRUSH HOLDER

Checfcthe brush holder insulation.

Using an ohmmeter, check ttiat there is no continuity between the positive (+) and negative (-) brush holders. If there is continuity, repair or replace the brush holder.

7. INSPECT CLUTCH AND GEARS

(a) Check the gear teeth on the pinion gear, idte gstar and clutch assembly for wear or damage. If damaged, replace the gear or clutch assembly. If damaged, also check the drive plate ring gear for wear or damage.

1kz Engine Pinion Photo

Terminal 50

soma

Terminal 50

soma

|b) Check the clutch pinion gear.

i Hold the starter clutch and rotate the pinion gear clock-* wise, and check that it turns freely. Try to rotate the pinion gear counterclockwise and check that it Jocks. If necessary, replace the clutch assembly. 1

8. INSPECT BEARINGS Turn the bearing by hand while applying inward force. If resistance is felt or the bearing sticks, replace the bearing. {See page ST-12)

9. INSPECT MAGNETIC SWITCH h...,ivr.

(a) Check the pull-in coil for open circuit.

Using an ohmmeter, check that there is continuity be-1: tween terminals 50 and C. ; j

If there is no continuity, replace the magnetic switch. j

(b) Check the hold-in coil for open circuit. I

Using an ohmmeter, check that there is continuity be-tween terminal 50 and the switch body. If there is no continuity, replace the magnetic switch. ;

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