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Total Injection Volume (For B Engine) 106.0 - 110.0 cc (6.47 - 6.71 cu.in.) For ECE Combined Governor Characteristic Diagram (For 2B Engine) Total Injection Volume (For 2B Engine) 1. Set the injection pump revolution at 600 rpm. 1. Set the injection pump revolution at 600 rpm. 2. Measure the time required by vacuum chamber to lose its vacuum down to 480 mmAq (18.90 in.Aq). From 500 mmAq to 480 mmAq (19.69 in.Aq) (18.90 in.Aq) Retighten the diaphragm housing inspect the diaphragm if airtightness...

Fuel System

Fuel Filter Toyota Hilux

FUEL SYSTEM FUEL INJECTION FUEL FEED AUTOMATIC INJECTION Remove fuel filter with SST 09228-34010 Check the contacting surface for score and cracks. To install, firmly hand tighten the fuel filter. A After installing, bleed air from fuel filter oy operating the priming pump. After bleeding air, check gasket and union for fuel leaks. Remove injection nozzle holders with SST 09268-46011 . Remove injection nozzle holders with SST 09268-46011 . Keep injection nozzle holders in correct order.

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Toyota Grease

Make sure that the No.1 cylinder piston is at 10 BTDC Compression before installing the injection pump. Make sure that the No.1 cylinder piston is at 10 BTDC Compression before installing the injection pump. Align the mating marks on the injection pump spiine shaft and timer drive shaft when installing the Injection pump. Align the mating marks on the injection pump spiine shaft and timer drive shaft when installing the Injection pump. A Bleed the air from fuel system after installation is...

Timing Gear Land Cruiser 1992

Land Cruiser 1992 Motor

This repair manual has been prepared to provide information covering normal service repair for the new B and 2B engine equipped on the TOYOTA DYNA, COASTER and LAND CRUISER. BJ40, 43 series From F. No. BJ40-013531 and BJ43-001392 All information contained in this manual is the most up-to-date at the time of publication. However, specifications and procedures are subject to change without previous notice. GENERAL REPAIR INSTRUCTIONS 1 -2 ABBREVIATIONS USED IN THIS MANUAL 1 -3 HOW TO USE THIS...

Starter

Terminal Starter Toyota Tercel

Connect starter to battery as shown. 1. Secure the starter in a vise to prevent accident. 2. Connect starter to battery as shown. Positive side Battery Ammeter - -Negative side Battery - -Ammeter -30 Terminal Connect the positive wire to 50 terminal. If the starter shows smooth and steady rotation with the pinion jumping out and draws less than specified current, it is satisfactory. 12V type Less than 180A 24V type Less than 90A Test Magnetic Switch Caution Each test must be performed within...

Info

Governor Adjusting Hilux

Inspect the tooth faces of control rack and pinion for damage and wear, and replace if defective. If necessary to disassemble, make sure of the installed condition of pinion and sleeve before disassembling. Check the tappet, roller bushing and pin for wear and damage. Measure the overall looseness with the tappet roller in assembled state, and replace if it exceeds the specified limit. Overall looseness limit 0.3 mm 0.012 in. Check the oil seal contacting part and cam surfaces for damage and...

Cooling System

Toyota Vacuum Pump Repair

COOLING SYSTEM WATER PUMP CROSS SECTIONAL VIEW 5-2 WATER 3. Water Pump Bearing, Seal Set amp Rotor Pull out pulley seat with SST 09235-60010 . Heat the water pump body to about 80 C X 176 F . Press out the pump bearing from the rotor with SST 09236-36010 . 1. Check the disassembled parts for cracks, damage and wear, and replace if defective. If it is damaged, produces noise or does not turn properly, replace. 5-12 5-14 3 Fig. 5-15 5 Fig. 5-17 5-12 5-14 3 Fig. 5-15 5 Fig. 5-17 Heat the water...

Automatic Timer

Land Cruiser Oil Pump Housing

Pull out the crankshaft pulley with SST 09213 -31021 . Pull out the crankshaft pulley with SST 09213 -31021 . Remove the timer from timing gear cover after heating the cover to about 60 C 140 F . Remove the timer from timing gear cover after heating the cover to about 60 C 140 F . Install the automatic timer on the pump spline shaft and mount the injection pump on the pump tester. Fill the pump camshaft chamber with engine oil. Install the timer breaker box to the piston bore of the feed pump...

Injection Pump

Injection Pump Toyota Land Cruiser

A Set No.1 cylinder piston to 10 BTDC Compression before removing the injection pump. Mount the injection pump on work stand, Z1X SST 09241-76021 . Remove the fuel pump with SST 09276-76010 . Remove the fuel pump with SST 09276-76010 . A Using SST 09278-46010 , turn the camshaft and insert SST 09274-46010 into the tappet service openings respectively when the tappets are at their highest positions. When a number of main spring shims are used, use special care to prevent any from being misplaced...

Operating Diagram

Edic Motor Relay Exploded View

When the starter is turned, the injection pump lever should move to the overinjection position. , After starting the engine, the fuel control motor lever and also the injection pump lever should be positioned between the two marks. When the starter switch is turned to LOCK, the injection pump lever should move to the stop position and the engine should stop. Start the engine, and ground the oil pressure switch connector. Then, the injection pump lever should move to the stop position and the...

Starting System Circuit

Timer Preheating Toyota Hilux 1989

To check the heating time of the glow controller, turn the starter switch to GLOW position. 12V type About 20 seconds 24V type About 15 seconds 2. If glow time more than 30 seconds, check following conditions 3 Burnt switch or relay points 4 Open glow plug or controller 3. If glow time less than 15 seconds, check following conditions 2 Shorted glow plug or controller 3. If glow time less than 15 seconds, check following conditions 2 Shorted glow plug or controller 1 Connect the ammeter to...

Fuel Feed Pump

Dismantling Fuel Feed Pump Vehicle

The size of the suction pipes should be Pipe inner diameter 8 mm 0.31 in. Pipe length 2 m 78.7 in. 1 Operate the priming pump for one minute at 60 strokes per minute. 2 Set the feed pump tester at 150 rpm and test the feed pump suction capacity. Connect the pressure gauge to the feed pump discharge side. 1 Operate the feed pump at 600 rpm. 2 Operate the feed pump at 1,000 rpm. Measure discharge volume from the discharge side nozzle. Discharge side nozzle diameter 1.54 mm 0.0606 in. Discharge...

Nozzle Pressure Shim 11 50 Mm

Nozzle Injector Tester Diesel

Install nozzle to injection nozzle hand tester and bleed air from union nut. Pump the tester handle 50 - 60 times minutes by hand. 2 Read injection starting pressure. Opening pressure New nozzle 115-125 kg cm2 1636-1778 psi Reused nozzle 1. Proper nozzle operation can be determined by the sound of snarl. 2. Adjust the injection starting pressure to 110 - 125 kg cm2 1565 - 1778 psi , if the reused nozzle was overhauled. 3. To adjust the injection pressure, change the shim on the top of pressure...

Starter Relay Overinjection Magnet

Magnet Positioning Over Pacemaker

Check the contact click noise when starter switch is turned to the START position. Check to see if the injection pump lever moves to the overinjection position when starter switch is turned to START position. When connecting the overinjection magnet connecting wire, position the magnet core end surface as shown.

Toyota Pulley 09950 20011

Rectifier Alternator Toyota Landcruiser

When Voltmeter amp Ammeter are Used. 1. Connect voltmeter and ammeter as illustrated, and switch off all accessory parts. Engine speed Idling to 2000 rpm Regulated voltage 12V type 13.8-14.8V 24V type 27 - 29V Current 24V, 15A type Less than 10A Others Less than 15A 1 Pull the stop button all the way out, or disconnect the connector of EDIC motor wires, and crank the engine by turning starter motor for 5 to 10 seconds. 2 Turn on head lights and accessories. 3 Start the engine, and run it at...

Lubrication System

Land Cruiser Engine

LUBRICATION SYSTEM CIRCUIT 4-2 OIL OIL Remove oil filter by using SST 09228-44010 . 1. Check the contacting surface of the oil filter cap for scoring and cracks. 2, Check valve for valve sliding. 1 Oil filter by-pass valve To install, hand-tighten oil filter. To install, hand-tighten oil filter. Timing Gear Cover amp Automatic Timer

Tentatively Adjust Valve Clearance

Toyota Land Cruiser 2003 Machine Parts

Pull out the combustion chamber with SST 09208-48010 . Keep combustion chambers in correct order. 1. Clean and Check the cylinder head for cracks or scoring. 2. Check cylinder head underside surface for warpage with a precision straight edge and thickness gauge. 3 Check surfaces along the indicated line for warpage. 4. Inspect the manifold mounting surface for warpage. Manifold mounting surface warpage limit 0.2 mm 0.008 in. 5. If the warpage exceeds the limit, either machine flat or replace...

Land Cruiser Cylinder Liner Install

Land Cruiser Cooler Clean

Clean and check cylinder block for cracks or scores. 2. Using a precision straight edge and thickness gauge, inspect the cylinder block topside surface for warpage. 3. Inspect for warpage at the indicated lines shown in left. 4. Visually inspect cylinders for vertical scratches. If there are deep scratches, the cylinder liner must be rebored. When reboring cylinder, rebore all cylinders to the same size. 5. Measure cylinder bores at top, middle and bottom as shown. If the bore exceeds the...

Sst Service Specifications

SST SPECIAL SERVICE TOOL 10-2 STANDARD BOLT TIGHTENING TORQUE 10-12 MAIN PARTS TIGHTENING TORQUE 10-14 Valve Stem Guide Remover amp Replacer Crankshaft Pulley amp Gear Replacer Camshaft Bearing Remover 8c Replacer Cylinder Liner Remover amp Replacer Connecting Rod Bushing Remover amp Replacer Crankshaft Pulley amp Gear Replacer Water Pump Bearing Remover amp Replacer 09260-46011 09268-46011 09268-46021 Injection Pump Tool Set Nozzle Holder Body Wrench Nozzle Holder Retaining Nut Wrench...

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Land Cruiser Gear Oil Check And Change

Pull out crankshaft pulley with SST 09213-31021 . Pull out crankshaft pulley with SST 09213-31021 . Pull out camshaft using care not to damage the camshaft bearings. Pull out camshaft using care not to damage the camshaft bearings. Pull out crankshaft timing gear with SST 09213-_60015 . Check the position of the injection period line, and remove the three injection pump mounting nuts and oil pipe union bolt. 1. Check disassembled parts for wear or damage. 2. Check relief valve for wear or...

Cylinder Head Cross Section

Nozzle Holder Washing

If reading is less than 1.23, recharge the battery. If low, add distilled water or purified water up to the proper level. 1. Remove the oil filter by using SST 09228-44010 . To install, hand-tighten the oil filter. After starting the engine, check for oil leaks and recheck the oil level. Refer to LUBRICATION SYSTEM section. 1. Use new gaskets. Assemble the filter body gasket with the rounded side facing upward toward cap . 2. After starting the engine, check for oil leaks and recheck the oil...