Sst Service Specifications

Page

SST (SPECIAL SERVICE TOOL) 10-2

STANDARD BOLT TIGHTENING TORQUE 10-12

MAIN PARTS TIGHTENING TORQUE 10-14

SERVICE SPECIFICATIONS 10-14

SST (SPECIAL SERVICE TOOL)

ENGINE TUNE-UP Oil Filter

Illustration

Tool No.

Tool Name

CSïÉ

0922844010

Oil Filter Wrench

Fuel Filter

Illustration

Tool No.

Tool Name

09228-34010

Oil Filter Wrench

Compression Pressure

Illustration

Tool No.

Tool Name

i

09992-00020

Cylinder Compression Check Gage Set

ENGINE SERVICE Cylinder Head

Illustration

Tool No.

Tool Name

09201-60011

Valve Stem Guide Remover & Replacer

Cylinder Head (Cont'd)

Illustration

Tool No.

Tool Name

09202-43011

Valve Spring Compressor

09208-48010

Precombustion Chamber Remover

09260-46011

Injection Pump Tool Set

(09268-46011)

(Nozzle Holder Body Wrench)

Timing Gear

Illustration

Tool No.

Tool Name

09213-31021

Crankshaft Pulley Puller

®=> QB

09213-60015

Crankshaft Pulley & Gear Puller

09214-60010

Crankshaft Pulley & Gear Replacer

09223-46010

Crankshaft Front Oil Seal Replacer

Cylinder Block

Illustration

Tool No.

Tool Name

09215-56010

Camshaft Bearing Remover 8c Replacer

09218-56010

Cylinder Liner Remover & Replacer

09221-46010

Piston Pin Remover & Replacer

0 IœJJsS

09222-66010

Connecting Rod Bushing Remover & Replacer

09223-56010

Crankshaft Rear Oil Seal Replacer

09303-35010

Input Shaft Front Bearing Puller

09304-30012

Input Shaft Front Bearing Replacer

LUBRICATION SYSTEM

Oil Filter

Illustration

Tool No.

Tool Name

s

09228-44010

Oil Filter Wrench

Oil Pump

Illustration

Tool No.

Tool Name

09213-31021

Crankshaft Pulley Puller

® 11 ggö <*= ü= ®=» Ob (5=

09213-60015

Crankshaft Pulley & Gear Puller

09214-60010

Crankshaft Pulley & Gear Replacer

COOLING SYSTEM Water Pump

Illustration

Tool No.

Tool Name

09235-60010

Water Pump Pulley Seat Puller

09236-36010

Water Pump Overhaul Tool

(©jjjimmmwmMJj)

09238-48010

Water Pump Bearing Remover & Replacer

FUEL SYSTEM Fuel Filter

Illustration

Tool No.

Tool Name

09228-34010

Oil Filter Wrench

Injection Nozzle

Illustration

Tool No.

Tool Name

09260-46011 (09268-46011) (09268-46021)

Injection Pump Tool Set (Nozzle Holder Body Wrench) (Nozzle Holder Retaining Nut Wrench)

Automatic Timer

Illustration

Tool No.

Tool Name

09213-31021

Crankshaft Pulley Puller

09213-36010

Timing Gear Remover

09214-60010

Crankshaft Pulley & Gear Replacer

09238-76010

Water Pump Bearing Replacer

09260-76015

Injection Pump Tool Set

(09280-76010)

(Automatic Timer Spring Holder)

Injection Pump

Illustration

Tool No.

Tool Name

IF

09241-76021

Injection Pump Stand Set

09260-46011

Injection Pump Tool Set

(09266-46011) (09274-46010)

(Round Nut Wrench) (Tappet Insert)

(09275-46010) (09278-46010) (09280-46010)

(Plunger Clamp) (Spline Shaft Holding Tool) (Plunger Spring Holder)

*

(09283-46010)

(Tappet Holder Attachment Gage)

Injection Pump (Cont'd)

Illustration

Tool No.

Tool Name j iL

09260-76015

(09262-76010)

(09266-67011)

(09267-76011)

(09271-76011)

(09272-76011)

(09273-76011)

(09276-76010)

(09282-76010)

Injection Pump Tool Set

(Delivery Valve Gasket Replacer)

(Fly Weight Round Nut Wrench)

(Automatic Timer Extractor)

(Delivery Valve Extractor)

(Tappet Roller Clamp)

(Tappet Clamp)

(T Type Box Wrench)

(Idling Adjust Wrench)

09285-76010

Injection Camshaft Bearing Cone Replacer

Injection Pump (Cont'd)

Illustration

Tool No.

Tool Name

09286-46011

Injection Pump Spline Shaft Puller

09286-76011

Injection Pump Camshaft Bearing Cup Puller

09287-76010

Injection Pump Camshaft End Play Micrometer

09288-46011

Tappet Adjusting Gage

@ ©

09608-12010

Front Hub & Drive Pinion Bearing Replacer

09950-20011

Universal Puller

STARTING SYSTEM

Starter

Illustration

Tool No.

Tool Name

09285-76010

Injection Camshaft Bearing Cone Replacer

Starter (Cont'd)

Illustration

Tool No.

Tool Name

09286-46011

Injection Pump Spline Shaft Puller

CHARGING SYSTEM

Alternator (Conventional Type)

Illustration

Tool No.

Tool Name

09286-46011

Injection Pump Spline Shaft Puller

09333-55011

Wrench (55 x 32 mm)

(Ft)

09841-56010

Alternator Stand

mm

09950-20011

Universal Puller

Alternator (Heavy Duty Type)

Illustration

Tool No.

Tool Name

09325-12010

Transmission Oil Plug

Alternator (Heavy Duty Type)

Illustration

Tool No.

Tool Name

09950-20011

Universal Puller

STANDARD BOLT TIGHTENING TORQUE

9 1111-40620"

Part Number

-Basic Major Dia. of Thread: 6 mm

-Bolt Head Mark*

Bolt Head Mark has the following indications.

SPECIFIED TORQUE FOR STANDARD BOLT

Class

Basic Dia. mm

Pitch mm

Torque Limit

kg-m (ft-lb)

4T

6

1

0.4 -

0.6

( 3-

4)

8

1.25

1.0 -

1.6

( 8-

11)

10

1.25

1.9 -

3.1

(14-

22)

10

1.5

1.8 -

3.0

(14 -

21)

12

1.25 (ISO)

3.5-

5.5

(26-

39)

12

1.5

3.5 -

5.0

(26 —

36)

12

1.75

3.0-

5.0

(22-

36)

13

1.5

4.5 -

7.0

(33-

50)

14

1.5

5.0 -

8.0

(37 -

57)

14

2

4.7 -

7.7

(34-

55)

16

1.5

7.5-

11.0

(55-

79)

16

2

7.1 -

10.6

(52-

76)

5T

6

1

0.6-

0.9

( 5-

6)

8

1.25

1.5-

2.2

(11 -

15)

10

1.25

3.0-

4.5

(22-

32)

10

1.5

2.7 -

4.2

(20-

30)

12

1.25 (ISO)

5.0 -

8.0

(37 -

57)

12

1.5

5.0-

7.0

(37 -

50)

12

1.75

4.8 -

6.8

(35-

49)

13

1.5

6.5 -

9.0

(48 -

65)

14

1.5

7.5 -

11.0

(55-

79)

14

2

7.0 -

10.5

(51 -

75)

16

1.5

12.0-

17.0

(87 -

122)

16

2

11.5-

16.5

(84 -

119)

6T

6

1

0.6 -

0.9

( 5-

6)

8

1.25

1.5 -

2.2

(11 -

15)

10

1.25

3.0-

4.5

(22 -

32)

10

1.5

2.7 -

4.2

(20-

30)

12

1.25 (ISO)

5.0 -

8.0

(37 -

57)

12

1.5

5.0 -

7.0

(37 -

50)

12

1.75

4.8 -

6.8

(35-

49)

SPECIFIED TORQUE FOR STANDARD BOLT (Cont'd)

Class

Basic Dia. mm

Pitch mm

Torque Limit

kg-m (ft-lb)

7T

6

1

0.8-

- 1.2

( 6-

- 8)

8

1.25

2.0-

- 3.0

( 15-

- 21)

10

1.25

4.0-

- 5.5

( 29-

- 39)

10

1.5

3.7 -

- 5.2

( 27-

- 37)

12

1.25 (ISO)

7.5-

- 10.5

( 55-

- 75)

12

1.5

7.0-

- 9.0

( 51 -

- 65)

12

1.75

6.0-

- 8.5

( 44-

- 61)

13

1.5

8.0-

- 12.0

( 58-

- 86)

14

1.5

10.0-

- 15.0

( 73-

- 108)

14

2

9.5-

- 14.0

( 69-

- 101)

16

1.5

15.0-

-23.0

(109-

- 166)

16

2

14.0-

-22.0

(102-

The above specified tightening torque is applicable only for female threads cut into a steel material.

If the female threads are cut into materials other than steel, and tightening surface is subjected to heat or vibrations, these specified tightening torque values would not be applicable.

The above specified tightening torque is applicable only for female threads cut into a steel material.

If the female threads are cut into materials other than steel, and tightening surface is subjected to heat or vibrations, these specified tightening torque values would not be applicable.

SST 8t SERVICE SPECIFICATIONS-Main Parts Tightening Torque, __Service Spécifications_

MAIN PARTS TIGHTENING TORQUE

Tightening Parts

Torque

kg-m

ft-lb

Cylinder head

11.5-

- 12.0

84 -

- 87

Valve rocker support

1.0-

- 1.6

8-

- 11

Manifold

1.5-

- 2.2

11 -

- 15

Camshaft x Camshaft gear

3.0-

- 4.5

22-

- 32

Camshaft thrust plate

1.0-

- 1.6

8-

- 11

Idle gear

4.0-

- 5.5

29-

- 39

Timing gear cover 8 mm bolt

1.5-

- 2.2

11 -

- 15

10 mm bolt

3.0-

- 4.5

22 -

- 32

Crankshaft pulley

20.0-

-24.0

145-

- 173

Crankshaft bearing cap

9.8-

-11.2

71 -

- 81

Connecting rod cap

6.5-

- 7.5

48-

- 54

Flywheel

11.5-

- 12.5

84-

- 90

Nozzle holder x Cylinder head

6.0-

- 8.0

44-

- 57

Nozzle retaining nut

6.0-

- 8.0

44 -

- 57

Injection pipe union nut

1.0-

- 1.6

8-

- 11

Delivery valve holder

2.5-

- 3.5

19-

- 25

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