Body Electrical

Inspection switches & relays location 13-3 light components relay block fusible link ignition switch 13-18 combination switch 13-23 front wiper & washer 13-44 rear wiper & washer 13-55 headlight cleaner 13-61 combination meter 13-64 brake warning system rear window defogger seat belt warning heater radio & stereo tape player 13-111

Circuit Diagram

Cleaner Motor Cleaner Relay Tail Control Mount a pressure gauge to the outlet union, and check the motor discharge pressure. Discharge pressure If one nozzle starts spraying extremely faster than the other, replace the nozzle assembly. Battery voltage should be on terminals 3, 2 and 5.

Heater Control

Remove the parts in the numerical order shown in the figure. Battery Terminal Combination Meter Center Cluster Duct I Before removing the combination meter, pull out the cable while pushing the lock lever. Before removing the center panel, disconnect the connectors. 0 Disconnect the fore cables from their clamps. Install the parts in the numerical order shown in the figure. Connect the cables as shown in the figure. 0 Before installing the center panel, connect the connectors. Install the knobs...

O i b

Install the tie rod side as shown in the figure. 3. Tighten the plug down completely. Be sure that the spring seat and bolt seat come into contact. 4. Loosen the plug one and one a third turns. Spring seat and bolt seat clearance 2.0 mm 5. Assemble the cotter pin and clip. Confirm that there is no interference between the clamp and rod.

Onvehicle Inspection

Measure the belt tension between alternator pulley and vane pump pulley. Keep the vehicle level. Warm up the engine. With engine running at 1,000 rpm, turn the steering wheel from lock to lock several times to boost fluid temperature. Fluid temperature Inspect for foaming or emulsification. Note that foaming and emulsification indicate the existence of air in the system or that the fluid level is too low. 5. Inspect the fluid level with a dip stick 6. Inspect the complete system for fluid...

Printed Heat Wire

Check the voltage at the center of each heat wire. 1. Place the voltmeter (+) lead against the defogger (+) terminal. 2. Place the voltmeter ( ) lead with the foil strip against the heat wire at (+) terminal end, and shift it toward the ( ) terminal end. 3. The point where the voltmeter deflects from zero volts to several volts is the place where the heat wire is broken. (1) Fine pointed brush, size 0 or similar (4) Repair agent Dupont Paste No. 4814 Clean where the wire is broken As...

Red Indicator Relay

Turn on and off the hazard warning switch, check to see that there is an operational noise. 2. Battery voltage should be on terminal 1, 2 and 4. 3. Check the resistance between terminals. If each resistance value as shown below, With terminal 1 connected to the battery (+) cable and terminal 2 ( ) cable, check to see that there is an operational noise.

Water Temperature Receiver Gauge

Pull the connector out of the water temperature sender gauge and ground through a 3.4W bulb. 2 When the ignition switch is turned ON, the bulb should start flashing with in several seconds, and the gauge needle should vibrate. 1. Measure the resistance between ter-. minais E and F. 2. When the ignition switch is turned ON with a connector connected to the control panel under the above condition, 2 - 7 V current should be applied to the terminal A. (A regulator is built into the fuel receiver...

Window Regulator

Remove the door trim and service hole cover. 2. Remove the parts in the numerical order shown in the figure. 0 After separating the glass from the regulator roller, raise the glass and remove the regulator from the service hole. 4. Lubrication of sliding parts 1. Install the parts in the numerical order shown in the figure. 2. Install the service hole cover and door trim Raise the window to the fully closed position. 0 Install the regulator handle in position as shown in the figure. DOOR LOCK...

With V Battery

The relays were installed near the glove compartment. Remove the relays and bracket together. Remove the relays and bracket together. 1. Turn on and off the switch, check to see that there is an operational noise. 2. Battery voltage should be on terminal 1 and 4. 3. Check the resistance between terminals. 3. Check the resistance between terminals.

Sst 09611-20014

Sst 09611 20014

Disconnect both tie rod ends with SST. SST 09611-22011 Disconnect the relay rod side with SST. SST 09611-20014 Check the tie rod end for wear or damage. Check the tube for damage or bending. 1. Screw the ends into the tube equally. Temporarily adjust the tie rod length. Tei rod end length 1,267.4 mm (49.898 in.) 3. Temporarily install both side tube clamps. Tightening torque 7.5 -11.0 kg-m (55 - 79 ft-lb) Inspect and adjust the front wheel alignment.

Headlight Control Relay

Turn on the switch, check to see that there is an operational noise. 2. Battery voltage should be on terminal 1. 3. Measure the resistance between the terminals. 4. With terminal 2 connected to the battery (+) cable and terminal 1 grounded, check to see that there is an operational noise from the relay and that there is battery voltage at terminal 3.

Relay

Disconnect the dumper from the relay rod with SST. Disconnect the pitman side stud with SST. SST 09611-20014 0 Disconnect the tie rod side stud with SST. SST 09628-62010 1. Check the stud, seat, spring and boot for wear or damage. 2. Check the tube for damage or bending. Adjust the relay rod length end. 1. Screw the end into the tube equally on both ends. Relay rod length 836 mm 32.91 in. 3. Both side studs are crossed 90 degree. 4. Install the clamp bolt facing opposite for stud. Adjust the...

Air Inlet Unit

Toyota Bj4 Pick

Remove the parts in the numerical order shown in the figure. Install the parts in the numerical order shown in thQ figure. 4 Inlet Unit amp Blower Motor 0When installing the motor, install the pipe fac-ing as shown in the figure. Connect the control wire to the dumper lever. After connecting the control wire, check the lever stiffness and stroke.

Brake Hose Tube

1991 Toyota Tercel Brake Line

Remove the parts in the numerical order shown in the figure. Only servicing for the main components is described. Care must be taken not to spill fluid on the tube and painted surfaces. 0 Disconnect the hose and tube with a wrench and SST. 1. Inspect the hose for damage, cracks or swelling. 2. Inspect the threads and tapered portion for damage. 1. Inspect the tube for damage, cracks, dents or corrosion. 2. Inspect the threads for damage. Install the parts in the numerical order shown in the...

Vacuum Pump

1kz Engine Vacuum

Remove the parts in the numerical order shown in the figure. 2. Oil Inlet Hose Oil Outlet Hose Vacuum Pump 2. Oil Inlet Hose Oil Outlet Hose Vacuum Pump Tap the pump with a plastic hammer until there is a clearance between it and the alternator surface. 0Pry with a screwdriver and remove the vacuum pump. Disassemble the parts in the numerical order shown in the figure. Inspect for wear or damage. Bushing bore diameter Limit 16.14 mm 0.6354 in. 2. Drive in the oil seal with a socket wrench....

Door Glass

Weatherstrip Yaris

Remove the door trim and service hole cover. 2. Remove the parts in the numerical order shown in the figure. 1. Weatherstrip 2 Channel Mounting Bolt 3. Glass amp Channel 4 Channel Mounting Bolt 5. Glass amp Channel 0 Ventilator Window Take out the ventilator window. 1. Pull up the ventilator window. 2. Turn the ventilator window to the left. With Ventilator Winde 171mm 6.73in. 1. Remove the glass channel with a screwdriver or such. 2. Apply soapy water to the inside of the weatherstrip. 3....

Wx

Hilux Interlock Plunger

Remove the locking ball and the spring with magnet. Remove the interlock pins from the case cover. Wash the disassembled parts and inspect them as described below. Replace any part found defective. 1. Check the sliding action of the lever. 2. Coat MP grease on the shift lever. 2. Check the sliding action against the case. Interlock Pin amp Slotted Spring Pin 1. Disassem ble the shift head in the numerical order shown in the figure. 2. Reassemble in reverse sequence of disassembly. 1. After...

Speedometer

Using a speedometer tester, inspect the meter for indicating error, pointer vibration, abnormal noise and the operation of the odometer. It must be noted that tire wear and tire over-and under-inflation will contribute toward indication error, and that poiter vibration is often caused by a loose cable.

Door Panel

Landcruiser Door Hinges

Remove the parts in the numerical order shown in the figure. Left Door Check Right Door Check Left Door Hinge amp Cover Right Door Hinge amp Cover Left Door Panel Right Door Panel Place a wooden block under the door panel and support it with a jack. The remove the hinge body mounting bolts. Place a wooden block under the door panel and support it with a jack. The remove the hinge body mounting bolts. Push in the claw and pull up the pin. - Note - 1. After removal, leave claw raised. 2. Apply MP...

Heater Blower Motor

Remove the parts in the numerical order shown in the figure. 3. Blower Motor amp Fan 4 Fan Apply the battery voltage to the connector check to see that the motor rotates smoothly. Install the parts in the numerical order shown in the figure. -1 When installing the motor, facing the pipe connecting part as shown in the figure.

Windshield

Cruiser Rear View Mirror Parts

Remove the parts in the numerical order shown in the figure. Remove the glass by one of the following two methods. 'Working from the vehicle inside with a screwdriver push the weatherstrip lip to the outside of the body flange. 02. When not reusing the weatherstrip. From the outside cut off the weatherstrip lip with a knife. 0Push the glass surface near the upper side of the weatherstrip toward the outside and remove the glass. Use a uniform force when pushing out glass. Install the parts in...

Heater Unit

2033 Rav4 Stereo Remove

Remove the combination meter and heater control. 2. Remove the parts in the numerical order shown in the figure. j Before removing the instrument panel, discon 0 Before removing the unit, disconnect the connector. 1 Before removing the unit, disconnect the hoses. Remove the unit upper side mounting bolt. Remove the unit lower side mounting bolts. Remove the unit upper side mounting bolt. Remove the unit lower side mounting bolts. 1. Remove the pipes and radiator clamps. 3. Install the...

O Cd

Toyota Pickup Tilt Steering Yoke

Push in the bearing outer races on both sides until the surfaces. 7. Push in the bearing outer race until the spider is moved. 8. Push in the bearing outer race on the opposite side until both snap ring grooves have equal clearance. Install the yoke side bearings by the same 9 Select snap rings that will provide minimum play. 1.175 - 1.225 0.0463 - 0.0482 1.225 - 1.275 0.0482 - 0.0502 1.275 - 1.325 0.0502 - 0.0522 1. Do not reuse the snap rings. 2. Use the snap rings of the same thickness at...

Roof headlining

Roof Headlining

Remove the parts in the numerical order shown in the figure. Quarter Window Glass amp Weatherstrip 0 Remove the clips as shown in the figure. Peel off the glued parts of the headlining. Remove the supports in turn, begining with the rear. 0 Compress the support inward at boih ends, turn it 180 forward and remove it frr m the hole. Do not turn the support more than 180 . Install the parts in the numerical order shown in the figure. Roof Headlining Support Roof Headlining amp Support Clip Quarter...

Door Panel Hinge

Gate Hinges Toyota

Remove the parts in the numerical order shown in the figure. Install the parts in the numerical order shown in the figure. 7. Lift Door Hinge 8 Lift Door Panel Loosen the body hinge bolts and adjust the back door left-right and up-down positions. Loosen the door hinge bolts and adjust the left-right and forward-backward positions of the door. BACK DOOR STRIKER ADJUSTMENT SECTION Fig. 12-96 amp 12-97 Remove the parts in the numerical order shown in the figure. Insert a screwdriver between the...

Heater Blower Switch

Meter Toyota Land Cruiser

Remove the parts in the numerical order shown in the figure. 0 Before removing the combination meter, pull out the cable while pushing the lock lever. Before removing the switch, check continuity between terminals. 0 Before removing the center panel, disconnect the connectors Install the parts in the numerical order shown in the figure.

Standard bolt tightening torque

Part number Length of bolt 20 mm Basic major diameter of thread 6 mm Explanation of bolt head marks are as indicated in the following table. SPECIFIED TORQUE FOR STANDARD BOLTS Cont'd SPECIFIED TORQUE FOR STANDARD BOLTS Cont'd These torque specifications are applicable only for steel female threads. They do not apply to other types of material or if the tightening surface is subjected to heat or vibration. These torque specifications are applicable only for steel female threads. They do not...

Fuel Gauge

Pull the connector out of the fuel sender gauge and ground it through a 3.4W bulb. 2. After the ignition switch is turned ON, the bulb should start flashing with in several seconds, and the gauge needle should vibrate. 1. Measure the resistance between terminals B and D. 2. When the ignition switch is turned ON with a connector connected to the control panel, voltage should be applied to the terminal A. 3. Under the above condition, 2 7V of current should be applied to terminals B and D. A...

Door Trim Service Hole Cover

Land Cruiser Door Trim Parts

Remove the parts in the numerical order shown in the figure. 0 Before removing the handle, pull off the snap ring with a cloth and remove the window regulator handle. Insert a screwdriver between the panel and panel retainers and pry out. Insert a screwdriver between the panel and panel retainers and pry out. Remove the inside handle. 1. Disconnect the link. Install the parts in numerical order shown in the figure. Service Hole Cover Door Inside Handle Door Trim Board Door Inside Handle Bezel...

Door

How Unmount Door Boards Corolla E11

Door Window Glass, Regulator amp Glass Run Remove the parts in the numerical order shown in the figure. 8 Window Regulator 9. Galss Run 2 Remove in the order of arrow marks. 1. Pull out the rear end. 2. Pull the bezel toward the rear. 3. Remove by pulling out the front end. 2 Remove the glass run rear channel. 2 Remove the glass with the glass holder. 4. Remove the window regulator. 1 Remove the bolts. 4. Remove the window regulator. 1 Remove the bolts. 1. Adjust the door front-rear and...

Wiper Motor

Repair Landcruiser Rear Washer

With terminal 1 connected to the battery terminal and motor body connected to the battery terminal. Comfirm that the motor rotates smoothly. Remove the parts in the numerical order shown in the figure. Install the parts in the numerical order shown in the figure. Before installing the wiper arm. place the wiper motor in the automatic stop position. 0 Install the wiper arm with lower position.

Wiper Motor Link

2000 Avalon Wiper Motor Location

With terminal 2 or 1 connected to the battery terminal and motor body connected to the battery terminal, confirm that the motor ratates smoothly. Circuit breaker characteristics Frigid Zone, Canada amp Sweden When locked in low speed circuit at an ambient temperature of 20 - 30 C 68 -86 F The breaker should start opening in less than five minutes the 1st time tried. It should return in less than three minutes the 1 st time tried. Remove the parts in the numerical order shown in the figure.

Back door glass

Toyota Landcruiser Swing Gate

Rear Wiper Rear Window Glass Rear Window Glass Weatherstrip Left Door Glass Left Door Glass Weatherstrip Right Door Glass Right Door Glass Weatherstrip Attach string as shown in the figure. Install glass by pushing from the outside and pulling the string from the inside. Tap the glass from the outside to work in the weatherstrip.

Speedometer Combination Meter

How Remove Speedometer Toyota

Remove the parts in the numerical order shown in the figure. 0 Before removing the combination meter, pull out the cable while pushing the lock lever _BODY ELECTRICAL Speedometer amp Combination Meter 13-65 OIL h- 1 TEMP Temp Sender 1 1 Ground c nil - i Pressure o ulL 1 Sender Install the parts in the numerical order shown in the figure. 3. Combinaition Meter 4 Battery Terminal

Master Cylinder

Toyota Tacoma Brake Reservoir Bleed

Remove the parts in the numerical order shown in the figure. Take out fluid with a syringe or such. Disconnect the brake tube from the master cylinder with SST. SST 09751-36011 Do not allow brake fluid together painted surfaces. Disassemble the parts in the numerical order shown in the figure. Cap amp Strainer Reservoir Snap Ring 0 Ring No.1 Piston amp Spring No.2 Piston amp Spring Outlet Check Valve Cap amp Strainer Reservoir Snap Ring 0 Ring No.1 Piston amp Spring No.2 Piston amp Spring...

Bulb Check Relay

Remove the rear fog light relay from the relay block No.1. Turn on the ignition or starter switch at the ST position, check to see that there is battery voltage at terminal 1 and 3. Check the continuity between terminals. Check the continuity between terminals.

Hi

Inspect the booster bodies, seals and bearing for wear or damage. Inspect the booster bodies, seals and bearing for wear or damper. 1. Remove the circular ring and seal from the No.1 body seal. 2. Apply silicon grease onto the seal and install them into the No.1 body. 3. Install a circular ring into the No.1 body. 1. Remove the seal from the No.2 body with SST. SST 09726-35010 No.1 09753-30020 09608-20011 No.2 2. Install a new seal to the No.2 body seal with SST. SST 09726-35010 No.1...

Vane Pump

Prius Flow Control Valve

Remove the parts in the numerical order shown in the figure. Before releasing tension of the drive belt, loosen the pulley nut. Disconnect the pressure hose with SST. SST 09631-22020 Disassemble the parts in the numerical order shown in the figure. Attach SST to the vane pump and hold it in a vice. SST 09631-00030 of set 09630-00010 Attach SST to the vane pump and hold it in a vice. SST 09631-00030 of set 09630-00010 0 After affixing matchmarks, remove only the front housing with a soft hammer....

Wiring color code bulkhead type connector handling inspection

4runner 1991 Lock Wire Colour

Wire colors are indicated by an alphabetical code. The 1st letter indicates the basic wire color and the 2nd indicates the stripe color. B Black Br Brown G Green Gr Grey L Light Blue Lg Light Green 0 Orange P Pink R Red Example RG indicates a Red wire with a Green line. 2. BULKHEAD TYPE CONNECTOR HANDLING amp INSPECTION To remove the connector, push the lock levers shown in Fig. 13-1 and pull out. When checking the continuity or voltage with a circuit tester, insertion of the test probe into...

Steering Gear Housing Fj Bj Hjseries

Landcruiser Steering Parts

Remove the parts in the numerical order shown in the figure. Remove the pitman arm with SST. SST 09628-62010 Remove the pitman arm with SST. SST 09628-62010 Disassemble the parts in the numerical order shown in the figure. 3. End Cover amp Sector Shaft Screw in the bolt to remove the cover. Screw in the bolt to remove the cover. Loosen the lock nut with SST. SST 09617-22010 Remove the sector shaft by tapping the bottom end with a plastic hammer. Loosen the lock nut with SST. SST 09617-22010...

Info

Hub Sleeve Toyota

2nd Gear Synchronizer Ring Clutch Hub amp Sleeve 2. Assemble the parts in the numerical order shown in the figure. 8 Input Shaft amp Synchronizer Ring 0 Install the snap ring with SST. SST 09905-00012 Measure the 2nd gear thrust clearance. Thrust clearance Install as illustrated at left. - Note - Coat MP grease on the bearing, washer, and spacer before installing. 0 Assemble the counter gear assembly as illustrated at left, and install in the case with SST. Coat MP grease on the bearing,...

Drum Brake Land Cruiser

Toyota Hilux 1991 Brake Master Cylinder

9 9 5 Fig 9 45 8 7 6 9 9 5 Fig 9 45 8 7 6 Remove the piston stopper bolt with the pistons pushed in all the way. Inspect the all disassembled parts for wear or damage, and replace parts if necessary. 1. Wash the disassembled parts with brake fluid. 2. Do not reuse the piston cap. 1. Use a thin wooden stick having soft white cloth wound on its tip and soak in the new brake fluid. 2. Insert the stick into the cylinder halfway and rotate to clean the inner wall. Do not push and pull the stick to...

Abbreviations Fuses Toyota Land Cruiser

Stopper Bolts Assembly

GENERAL REPAIR INSTRUCTIONS 1-2 HOW TO USE THIS MANUAL 1-4 1. Use fender, seat and floor covers to keep the car clean and prevent damage. 2. During disassembly, keep parts in order to facilitate reassembly. 3. Before performing electrical work, disconnect the cable from the battery terminal. 4. Always replace cotter pins, gaskets and O rings with new ones. 5. When necessary, use a sealer on gaskets to prevent leaks. 6. Carefully observe all specifications for bolt tightening torques. Always use...

Steering Gear Housing Fj Bj Hj Series

Steering Outer Race Installer

Remove the parts in the numerical order shown in the figure. STEERING COLUMN amp MAIN SHAFT REMOVAL SECTION Fig. 8-140 to 8-142 Remove the steering wheel and main shaft. Remove the pitman arm with SST. SST 09610-55012 Remove the pitman arm with SST. SST 09610-55012 Disassemble the parts in the numerical order shown in the figure. 2. End Cover, Gasket amp Adjusting Bolt Screw in the bolt and remove the cover. - Note - Use a receiver to catch the oil from the gear housing. Pull the sector shaft...

Rear Axle Hub Full Floating Type

Full Floater Rear Toyota Axle Pics

Remove the parts in the numerical order shown in the figure. 3. Adjusting Nut amp Lock Washer REAR AXLE SHAFT FULL FLOATING TYPE REMOVAL SECTION Fig. 7-19 amp 7-20 I Remove the adjusting nut with SST. SST 09509-2501 1 INSPECTION amp REPAIR Rear Axle Housing Inspect the parts identicated by arrows for wear or damage. Inspect the bearings and oil seal for wear or damage. I I 1. Remove the oil seal with a screw driver. 02. Remove the bearing outer races with a drift. 3. Install the new bearing...

Free Wheel

Hho Cell Gaskets

Remove the parts in the numerical order shown in the figure. 4. Free Wheel Hub, Nut, Spring Washer amp Cone Washer Remove the free wheel hub cover. - Note - The control handle should be set to FREE. Remove the snap ring with SST SST 09905-00012 Remove the free wheel hub cover. - Note - The control handle should be set to FREE. Remove the snap ring with SST SST 09905-00012 Disassemble the parts in the numerical order shown in the figure. 7. Compression Spring 8 Follower Remove the snap ring from...

Steering Linkage Fj Bj Hj Series

2000 Toyota Tacoma Tie Rod

Remove and disassemble the parts in the numerical order shown in the figure. 0 Disassemble the parts in the order shown by numbers. Disconnect the drag link with SST. SST 09628-62010 0 Disassemble the parts in the order shown by numbers. To remove the arm 2, use SST. SST 09628-62010

Instrument panel Meter Cluster

Alignment Cluster Toyota

Remove the parts in the numerical order shown in the figure. 0Pull out cable while depressing in on lock lever. Disconnect the combination meter connector. Disconnect the combination meter connector. Follow the removal procedures in reverse order. Remove the parts in the numerical order shown in the figure. Disconnect the wiring connectors and remove the switches and cigarette lighter. Disconnect the wiring connectors and remove the switches and cigarette lighter. Install the parts in the...

Column Main Shaft

Toyota Hilux Steering Column Bushing

Remove the parts in the numerical order shown in the figure. 1. Disassemble the parts in the numerical order shown in the figure. Extend the spring and remove the cord and spring. 0 Loosen the broken down bolt by tapping the chisel. Remove the upper bracket and main shaft. Position the key at ACC and push the knob. At this time, remove the key cylinder. 0 Remove the snap ring with SST. SST 09905-00012 Remove the upper bracket from the shaft. 2. Disassemble the parts in the numerical order shown...

Limited Slip Differential Differential Case

Rav 2004 Rear Axle Differential

Disassemble the parts in the numerical order shown in the figure. 1. Differential Case RH, Adjusting Shim, Thrust Washer, Clutch Plate amp Side Gear 4. Differential Spider, Pinion amp Pinion Thrust Washer 9. Side Gear Thrust Washer, Clutch Plate amp Adjusting Plate Place matchmarks on the RH and LH differntial case. A Arrange the clutch plate, side gear and thrust washer in order. Defferential Spider, Pinion amp Pinion Thrust Washer Spring Retainer amp Compression Spring Measure the free length...

Front Shock Absorber

Land Cruiser Shock Absorber

Remove the lock nut and the mounting nut. 1. Inspect the disassembled parts for wear, damage or oil leakage. Apply an even pressure and insure that the tension is equal throughout the stroke. Tightening torque 5.0 - 5.8 kg-m 37 - 41 ft-lb Tighten the upper mounting nut and lock nut Check the following points before performing 1. Tire pressure, tire wear and difference in outer diameter measurements 3. Play in the front wheel bearing 5. Tie rod end and drag link play 6. Disalignment of wheel...

Clutch Release Bearing Bj4

1997 Tacoma Clutch Disk Backwards

Install in the reverse sequence of removal. Coat MP grease onto the bushings and the collar. Tightening torque 3.0 - 4.5 kg-m 22 - 32 ft-lb Remove the parts in the numerical order shown in the figure. Push Rod Pin Clutch Tube Master Cylinder Take out fluid with a syringe or such. 0 Disconnect the clutch tube with SST. SST 09751-36011 Do not allow any brake fluid to get on painted surfaces. Disassemble the parts in the numerical order shown in the figure. 1. Inspect the master cylinder bore for...

FigSpeed Transmission J

Land Cruiser 120 Shift Lever Retainer

Remove the transmission with transfer from the vehicle. 2. Drain the transmission and transfer oil. 3. Remove the transfer to the transmission in the numerical order shown in the figure. 4-SPEED TRANSMISSION REMOVAL SECTION Fig. 3-2 to 3-5 7. Transfer, Gear amp Bearing Loosen the staked parts of the nuts. Hold the output shaft with SST. SST 09330-00020 Perform the work at front drive condition. 1. Disassemble the parts in the numerical order shown in the figure. 5 Input Shaft amp...

Front Stabilizer

Remove the parts in the numerical order shown in the figure. 1. Stabilizer Bar Cushion amp Nut 2. Stabilizer Bar Bracket 3 Stabilizer Bar Perform the removal procedure in reverse order. Tightening torque 1.0-1.6 kg-m 8-11 ft-lb Inspect the disassembled parts for wear, damage or cracks.

Transfer J

Transfer Assembly Land Cruiser 100

Refer to section on 3-Speed Transmission. DISASSEMBLY 1. Disassemble the parts in the numerical order shown in the figure. 1 Brake Drum, Plate. Shim, Plate amp Nut 4 Bearing Rear Retainer amp Shim 2. Disassemble the parts in the numerical order shown in the figure. 9. Case Cover amp Shift Inner Lever 12. Clutch Sleeve, Gear amp Output Shaft 13. Low Speed Gear, Washer amp Bearing 14 High Speed Gear, Washer amp Bearing 15. Idler Gear amp Shaft Drive out the shaft toward the rear. Loosen the...

Cutaway Of Tandem Master Cylinder

1991 Landcruiser Brake Booster

CUTAWAY VIEW 9-2 BRAKE PEDAL 9-10 BRAKE HOSE amp TUBE 9-12 BRAKE BOOSTER 9-28 VACUUM PUMP 9-64 FRONT BRAKE 9-71 PARKING BRAKE 9-101 P amp B VALVE PROPORTIONING amp BYPASS VALVE 9-109 TANDEM MASTER CYLINDER For Disc Brake TANDEM MASTER CYLINDER For Drum Brake BRAKE BOOSTER 7.5 in. For Drum Brake

Qnt

Hub Plate Axle

Install the parts in the numerical order shown in the figure. a After fully pushing in the outer bearing, position the protrusion of the lock plate into axle housing groove. Tighten the adjusting nut with SST. SST 09509-25011 Tightening torque 6.0 kg-m 43 ft-lb Rotate the rear axle hub about three times to snug down the bearings. Retighten the adjusting nut. Tightening torque 6.0 kg-m 43 ft-lb Rotate the rear axle hub about three times to snug down the bearings. Retighten the adjusting nut....

Differential

Land Cruiser Gauge Face

After draining out the oil, remove the parts in the numerical order shown in the figure. 1. Propeller Shaft 3. Differential REAR AXLE SHAFT SEMI-FLOATING TYPE REMOVAL SECTION Fig. 7-4 to 7-7, 7-19 amp 7-20 Disassemble the parts in the numerical order shown in the figure. 2. Bearing Cap amp Adjusting Nut 6 3. Ring Gear, Cap amp Bearing 7. 4 Joint Flange 8 Drive Pinion, Bearing, Shim amp Washer Oil Seal, Slinger amp Bearing Pinion amp Thrust Washer Side Gear amp Thrust Washer Before starting...

Radio Stereo Tape Player

Toyota 1985 Landcruiser Radio Removal

Remove the parts in the numerical order shown in the figure. Install the parts in the numerical order shown in the figure. Center Cluster Ash Receptacle Radio Screw Cover Center Cluster Ash Receptacle Radio Screw Cover Screw in the screw while holding the it with magnet.

Pjl

Remove Free Wheel Hub Land Cruiser

Apply MP grease on the arrow mark portion, before assembling. Install the clutch and spring into the handle assembly. Install the tension spring in the clutch. - Note - Fit the spring end into the clutch spring so as to be aligned with the initial groove. Fit follower pawl together with spring bent portion. Install the clutch and spring into the handle assembly. 0 Install the spacer, free wheel hub ring, and snap ring to the inner with SST. SST 09905-00012 Make sure that ring is assembled in...

Steering Knuckle Axle Shaft

Hilux Front Diff Seals

Remove the parts in the numerical orde. shown in the figure. 12 Fig. 6-15 6 Fig. 6-10 1 Fig. 6-3 12 Fig. 6-15 6 Fig. 6-10 1 Fig. 6-3 2. Front Axle Hub with Brake Disc 5 Knuckle Spindle amp Gasket 6. Drive Shaft Remove the snap ring with SST. SST 09905-00012 Disconnect the brake tube with SST. SST 09751-36011 For drum brakes, do not disconnect the brake tube or hose. Remove the snap ring with SST. SST 09905-00012 Remove the flange by tightening the bolts. 0 Remove the lock nut and adjusting nut...

Rear Brake

Sst 09718 00010

Remove and disassemble the parts in the numerical order shown in the figure. The drum may be difficult to remove because of little clearance between it and the shoe. Always allow sufficient clearance before drum removal. 1. Push back the automatic adjuster lever with a screwdriver. 2. Shorten the adjuster with SST. SST 09704-10010 0 Remove the tension spring with SST. SST 09703-30010 E Remove the shoe hold down spring with SST. SST 09718-00010 Remove the tesion spring from the bell crank....

Rear Axle Shaft Full Floating Type

Remove the nuts and cone washers with a tapered punch. 1. Remove the nuts and cone washers with a tapered punch. 02. Remove the rear axle shaft by tightening the bolts. INSPECTION amp REPAIR Rear Axle Shaft Inspect the parts identified by arrows for wear or damage. 0 Replace The Rear Axle Shaft Oil Seal 1. Remove the oil seal with SST. SST 09308-00010 2. Install the new oil seal with SST. SST 09517-36010 3. Apply MP grease on the oil seal. 2. Install the new oil seal with SST. SST...

Quarter Window Glass

Division Bars For Glass

Remove the door trim, service hole cover and door glass. See Fig. 12-41 to 12-44 2. Remove the parts in the numerical order shown in the figure. Remove the glass run and the division bar 1. Install the parts in the numerical order shown in the figure. 2. Install the service hole cover and door trim. See Fig. 12-45 to 12-51 Install the quarter window glass. Apply soapy water to the weatherstrip.

Toyota Land Cruiser

1kz Transfer Case

Press in the new bearing with SST. SST 09608-20011 No.2 Inspect the teeth, thrust faces and inside diameter surfaces for wear or damage. High amp low speed output gear STD 0.035-0.081 mm 0.0014-0.0032 in. Limit 0.081 mm 0.0032 in. Check the clearance between the sleeves and the shift forks. 1. Remove the oil seal with SST. - SST 09308-10010 2. Install the oil seal to the correct depth 0 Replace The Transmission Rear Oil Seal 1. Remove the oil seal with driver. 2. Install the oil seal to the...

Front Suspension Leaf Spring

Leaf Spring Hangers

Remove the parts in the numerical order shown in the figure. 01. Jack up and support the frame on stands. 3. Disconnect the shock absorber lower side. Support the front axle housing with a jack, and INSPECTION amp REPAIR U Bolt amp Spring Seat Shackle Pin, Hanger Pin amp Bushing 2. Secure the spring with a vise, and remove the spring center bolt. 3. Disassemble the leaf spring. 04. Drill the rivetted head of the rivet, then drive it out. 5. Inspect the leaves for damage or weakness. 06. Using a...

Rear Axle Shaft Semifloating Type

Cruiser Sideschaft

Remove the parts in the numerical order shown in the figure. A Remove the drain and filler plugs and dram the Draw out the pinion shaft and spacer. Draw out the pinion shaft and spacer. 0Push the axle shaft to the center of vehicle and remove the axle shaft lock. Axle Shaft amp Pinion Shaft Spacer 1. Remove the bearing and oil seal together with SST. 02. Drive in the bearing and oil seal with SST. SST 09515-35010 Install the parts in the numerical order shown in the figure. After installing the...

Mechanical Winch

Toyota Mechanical Winch

Disassemble the parts in the numerical order shown in the figure. 2. End Bracket amp Clutch Lever Keep the wire rope end tied together with a wire as shown in the figure. Remove the front and rear base members, and the roller bracket supports. Remove the winch end bracket assembly. Assembie the parts in the numerical order shown in the figure. 8 End Bracket amp Clutch Lever Apply MP grease on all bushings, shaft and the clutch mechnism when assembling, and pack MP grease into the drum to about...

Combination Switch

2004 Toyota Sienna Combination Switch

Check the continuity between the terminals. If there is continuity between the terminals as shown in the table below, the switch is in good condition. Turn signal amp hazard warning switch Terminal Wire color No. Switcn Position Terminal Wire color No. Switcf position Light Control Switch Hazard Warning Switch Light Control Switch Hazard Warning Switch Remove the parts in the numerical order shown in the figure. Steering Wheel Lower Column Cover Upper Column Cover Combination Switch Steering...

P B Valve Proportioning Bypass Valve

Proportioning Valve And Bypass

Using two pressure gauges, measure the hydraulic pressures in the master cylinder and rear wheel cylinder. If they conform to the values shown in the diagrams below, the condition is good. 1. Do not attempt to disassemble or adjust the P and B valve. 2. If the P valve is found to be defective, replace the entire P and B valve assembly. 2. Connect the brake pipes with SST. SST 09751-3601 1

Anti-rattle Spring Installation Bj60 Landcruiser

Rav4 Anti Rattle Brake Clips

Anti-rattle Spring, Hole Pin amp Clip 1. Measure the disc thickness. Disc thickness STD 20 mm Check the lining contact surfaces for scoring. Repair or replace the disc as necessary. Check the looseness of the front wheel bearing before measurement. Install the parts in the numerical order shown in the figure. A Coat disc brake grease on the disc brake cylinder that the pads slide on. Push both pistons into the cylinder. 0Draw out a small amount of brake fluid from the reservoir. Push both...

Adjustment

1985 Land Cruiser Brake Power Booster

Measure the pedal height between the pedal top and asphalt sheet. Pedal height FJ, BJ, HJ 4 _ series 215 mm 8.46 in. FJ, BJ, HJ 6 _ series 192 mm 7.55 in. 1 Sufficiently loosen the stop light switch. 2 Adjust the pedal height by turning the push rod. 3 Return the stop light switch until its body lightly contacts the pedal stopper. 1. Stop the engine and depress the brake pedal several times until there is no more vacuum left in the booster. 2. Press down the pedal with fingers until initial...

Damper Stay Gate Stay Door Trim

Door Damper

Remove the stud and stay together. 1. Remove the stud and stay together. 2. Remove the snap ring and separate the stud from the stay. 4. First insert the snap ring and then tap with a plastic hammer. If the damper is being replaced, drill a 2 -3 mm 0.08 - 0.12 in. hole in the bottom of the removed damper cylinder to completely release the high pressure gas The gas is colourless, odorless and not poisonous However, when drilling, chips may fly out Work carefully 1. Do not disassemble the...

Electric Winch

Toyota Hilux Fuse Links Model

Remove the parts in the numerical order shown in the figure. 1. Disassemble the winch in the numerical order shown in the figure. Winch Set Plate Winch Housing Drum Spacer Case Cover Loosen each bolt a little at a time, and in the sequence shown in figure. Disassemble the case cover in the numerical order shown in the figure. 9. One-way Clutch 10. No.1 Counter Gear 1 1. Clutch Outer Disc, Inner Disc amp Plate 0 Remove the slotted spring pin with a pin punch. Tap the case cover with a plastic...

Clutch

Toyota Hilux Clutch Adjustment

CLUTCH PEDAL 2-4 CLUTCH MASTER CYLINDER 2-6 CLUTCH RELEASE CYLINDER 2-12 CLUTCH UNIT amp RELEASE BEARING 2-16 1. Loosen the lock nut 2 and the push rod 2. Adjust the pedal height by turning the stop bolt 1 . Pedal height from toe-boad w brake booster Loosen the lock nut 2 , and adjust the push rod play by turning the push rod 3 . Push rod play at pedal top 1.0 - 5.0 mm 0.039 - 0.197 in. 1. Adjust the play at release fork tip by loosening the lock nut 2 , and turning the push rod No.1 3 with a...

Wiper Control Relay

Int Wiper Relay

Turn wiper switch to INT. and verify wiper control relay noise. 2. Battery voltage should be on terminal B. 3. If no defects are found in the above inspection replace the wiper control relay. If wipers, other than the intermittent wiper, do not operate properly, repair beforehand.

2003 Toyota Land Cruiser 4 Wheel Drive Brake

Landcruiser Brake Drum Diameter

Inspect the pins and other fasteners for wear or damage. 2. Inspect the boot for wear or damage. 3. Inspect the bell crank for bending or damage. 1. Inspect the brake drum for wear, scoring or cracks. 2. Measure the brake drum inner diameter. 11.61 in. Limit 297 mm 11.69 in. A3. Using a drum lathe, rebore the brake drum if necessary. Assemble and install the parts in the numerical order shown in the figure. Coat the cylinder cups with rubber grease. Be sure to install the cylinder cups in...

Steering Column Main Shaft Fj Bj Hj Series

Toyota Sienna 2006 Intermediate Steering

Disasemble the parts in the numerical order shown in the figure. Column Cover Combination Switch Ignition Key Cylinder Remove the snap ring with SST. SST 09905-00012 INSPECTION amp REPAIR gjH Main Shaft 1. Check the shaft for damage or berding. 2. Check the spider bearing for wear or damage. INTERMEDIATE SHAFT SECTION Fig. 8-8 to 8-16 2. Check the bearing for rotation condition. Remove the bearing. 2. Install the bearing until its upper surface is even with the bracket surface. 1. After place...

Control Cable

Hood Lock Release Lever Control Cable Hood Lock Hood Balancer Hood Banper Hood Lock Release Lever Control Cable Hood Lock Hood Balancer Hood Banper Loosen the 3 bolts and move the hood lock horizontally or vertically to adjust the hood Adjust so that the heights of the fender and hood are equal.

Front Brake Drum Type

Drum Break Corolla E11

Remove the parts in the numerical order shown in the figure. Shoe Hold Down Spring amp Pin Shoe Return Spring amp Shoe 0 Return the wheel cylinder adjusting nut with SST. Remove the drum by screwing service bolt. 0 Remove the snap ring with SST. SST 09718-00010 Remove the shoes and return spring 1. Remove the shoes from the adjusting nut side first. A Assemble the bleeder plug cap to the brake tube. Inspect the disassembled parts on the following points and repair or replace parts if necessary....

Toyota Publication 36047

This repair manual has been prepared to provide information covering general service repairs for the chassis and body of the TOYOTA LAND CRUISER. Applicable models FJ40, 43, 45, 60 series BJ40, 42, 43, 45, 46, 60 series HJ4 7, 60 series For service of the TOYOTA LAND manuals. 2F Engine Repair Manual B Series Engine Repair Manual 2H Engine Repair Manual CRUISER, refer to the following repair Pub. No. 98126 or 98126E Pub. No. 36047 or 36047E Pub. No. 36048 or 36048E For instructions on how to use...

A

Toyota Truck Companion Flange Preload

Align the shaft groove to the bolt hole. A Install the 0 ring on the shaft and drive in the gt y shaft by tapping with plastic hammer. 4 After installing the case, check that shifting is smooth to high and low gears. After installing the case, check that shifting is smooth to high and low gears. Apply liquid sealer to the bolts. Tightening torque 10 mm 0 bolt 3.5 - 4.5 kg-m 26 - 32 ft-lb 5.0 - 8.0 kg-m 37 - 57 ft-lb Measure the idler gear thrust clearance. Thrust clearance STD 0.275 - 0.625 mm...

Tightening torque for main parts

Intermediate plate x Transmission case Transmission case x Extension housing Side bearing cup differential carrier Tilt lever retainer x Tilt steering support Tilt steering support x Breakaway bracket Column tube support x Column hole cover Main shaft x No.2 Intermediate shaft Breakaway bracket x Instrument panel Intermediate shaft x No.2 Intermediate shaft Steering Gear Housing FJ,BJ,HJ6_Series Sector shaft adjusting screw lock nut Steering Gear Housing FJ,BJ,HJ4_Series Worm bearing adjusting...

Gear Housing

Toyota Tercel Pitman

Remove the parts in the numerical order shown in the figure. 1. Dust Cover or Heat Insulator 3. Fluid Return Hose amp Fluid Pressure Hose 4. Intermediate Shaft Yoke or Main Shaft Coupling Disconnect the return hose with SST. SST 09631-22020 0 Disconnect the pressure hose with SST. SST 09631-22020 r I l Remove the steering column tube set bolts. Loosen the upper bracket set bolts. Disconnect the relay rod with SST. SST 09611-20014 Disconnect the relay rod with SST. SST 09611-20014 0 Remove the...

Propeller Shaft

Propeller Shaft Repair

Remove the parts in the numerical order shown in the figure. 1 Bolt amp Nut 2. Bolt amp Nut or Nut 3 Propeller Shaft 1. Place matchmarks on the sleeve yoke and propeller shaft, and remove the sleeve yoke. 2. Inspect the propeller shaft for runout. Runout Inspect for wear or damage. Spider axial play Less than 0.05 mm Double Cardan Type Propeller Shaft - Note - If any problem is found, replace the front propeller shaft assembly. Do not disassemble. 1. Place matchmarks on the flange yoke, spider...

Trasfer H H

Cruiser Inspection Plates

Disassemble the parts in the numerical order shown in the figure. 8. Bearing Retainer amp Gasket 9 Idler Gear Shaft Lock Plate 12. Speedometer Drive Gear amp Spacer Shift the shift lever into neutral position and measure the preload. 15 - 24.7 kg-cm 13.0 - 21.4 in.-lb Reused Bearing Remove the springs and the steel balls with a magnet. Remove the springs and the steel balls with a magnet. Shift the shift lever into 4L position before loosening the nuts. Shift the shift lever into 4L position...

Vw H w

Disassemble the parts in the numerical order shown in the figure. 5 Base Set Bolt 6. Lead Wire 2. Disassemble the parts in the numerical order shown in the figure. Take off the brushes and remove the screw. Take off the brushes and remove the screw. Measure the armature shaft thrust clearance. Thrust clearance 0.05 - 0.50 mm 0.0020 - 0.0197 in. Thrust washer thickness 1.6 mm 0.063 in. 1. Check to see that there is no drag on the bearing when it is turned with force. 1 Remove the bearing with...

Sst Special Service Tools

Clutch Unit amp Release Bearing Cont'd Clutch Unit amp Release Bearing Cont'd Clutch Release Bearing Remover amp Replacer 4-Speed Transmission H41 amp H42 Transmission Gear Shift Lever Remover Transmission amp Transfer Bearing Replacer Counter Gear Needle Roller Guide Shaft Transmission amp Transfer Bearing Replacer Transmission amp Transfer Bearing Replacer Transfer Output Shaft Needle Roller Bearing Remover Front Hub amp Drive Pinion Bearing Tool Set Transmission amp Transfer Bearing Replacer...

Antenna Feeder

Check the continuity between core cord. If there is a continuity between both ends, the core cord is good codition. 2. Check the continuity between sealed cord. If there is a continuity between both ends, the sealed cord is good condition. For the connector, refer to the wiring diagram and check for short circuit or open circuit. Also check the connector for separation or improper contact. 2. Disconnected power source connector 4. Broken speaker wire or disconnected connecor Power switch on...

Lspv Load Sensing Proportioning Valve

Toyota Rear Proportioning Valve

FLUID PRESSURE INSPECTION amp REPAIR Rear axial load include vehicle weight 2,646 lb 4_series 1,1 50 kg 2,535 lb 02. Install the LSPV gauge SST and bleed the air. 3. Raise the front brake pressure to 50 kg cm2 711 psi and check the rear brake pressure. 1. Brake pedal should not be depressed twice and or returned while setting to the specified fluid pressure. 2. Read the value of the rear wheel cylinder pressure two seconds after adjusting the specified fluid pressure. 4. Raise the front brake...

Transmission

Toyota Land Cruiser Gearbox Repair

CUTAWAY VIEW 3-2 4-SPEED TRANSMISSION H41 amp H42 3-3 3-SPEED TRANSMISSION J30 3-42 4-Speed Manual Transmission H41 amp H42 amp Transfer 3-Speed Manual Transmission J30 amp Transfer 4-SPEED TRANSMISSION H41 amp H42 1. Drain the transmission and transfer oil. 2. Remove the parts in the numerical order shown in the figure. 1 Battery Terminal 4. Heater Duct 2 Scuff Plate 5. Carpet or Mat 1 Battery Terminal 4. Heater Duct 2 Scuff Plate 5. Carpet or Mat 6. Shift Lever Knob amp Transfer Knob 7...

Fusible link

Alternator Fuse 2007 Toyota Tacoma

-Alternator B Alternator Regulator B TAIL Fuse Ex. ECE STOP Fuse DOME Fuse Headlight Cleaner Motor IG Relay 3 Heater Relay 3 Tail Control Relay B ECE -12RU HONE-HAZ Fuse -Starter Switch M Fuel Control Relay B Glow Plug Relay B Alternator B Alternator Regulator B Starter Relay B IG Relay 3 Heater Relay 3 Headlight Cleaner Motor TAIL Fuse Ex. ECE STOP Fuse DOME Fuse

J

Center Arm Toyota Landcruiser

Inspect the link and rod for bending or cracks. 2. Inspect the ball joint for wear. Install and assemble the parts in the numerical order shown in the figure. Adjust the length L of relay rod to the standard value. Relay rod length STD 842 mm 33.15 in. Adjust the length L of tie rod to the standard value. Tie rod length STD 1,205 mm 47.44 in. Grease the parts and assemble them in the Tighten the nut 4 fully and then unscrew it 1 4 Grease the parts and assemble them in the order shown by...

Fuse block

Land Cruiser Rear Washer Removal

Install new fuse with correct amperage rating. - Caution - Turn off all electrical components and ignition switch before replacing a fuse. Do not exceed the fuse amp rating. If a fuse continues to blow, a short circuit is indicated. The system must be checked by a qualified technician. Each fuse is connected to the following circuited Oil Pressure Gauge Water Temperature Gauge Fuel Gauge Bolt Gauge Tachometer Charge Light Brake Fluid Level Indicator-Light IG Relay Heater Relay Brake Warning...

Brake Booster

Cruiser Inspection Plates

Remove the parts in the numerical order shown in the figure. Take out the fluid with a syrige or such. Take out the fluid with a syrige or such. Disconnect the brake tube with SST SST 09751-36011 Do not allow any brake fluid to get on painted surfaces. Disconnect the brake tube with SST SST 09751-36011 Do not allow any brake fluid to get on painted surfaces. Disassemble the parts in the numerical order shown in the figure. 6. Rear Body with Diaphragm Plate 10. Reaction Retainer, Lever amp Plate...

Switches relays location

4runner Glow Plug Relay

Oil Pressure Sender Gauge Vacuum Switch Glow Plug Relay Stater Relay 4. Electric Winch Magnet Switch 4. Heater Blower Motor Relay 5 Windshield Wiper Relay 6. Cooling Fan Relay Headlight Dimmer Relay ECE 10. Cooling Fan Computer USA amp Canada 11 No.1 Inspection Light Socket 10 Headlight Dimmer Relay ECE 1 Brake Fluid Level Warning Switch 3. Courtesy Light Switch 4 Courtesy Light Switch 6. Parking Brake Warning Switch 7 Exhaust Gas Temperature Sensor 13-10 BODY...

Left Back Door Lock

Toyota Hilux Back Door Lock

Remove the parts in the numerical order shown in the figure. 0 Insert a screwdriver between the door panel and retainers and pry out. Tape the screwdriver tip before use. 2. Lubrication of lock sliding parts Install the parts in the numerical order shown in the figure. Seal the service hole cover with adhesive. Seal the service hole cover with adhesive. 2. Move the handle forward to the point where strong resistance is felt. 3. Turn backward 0.5 - 1.0 mm 0.020 -0.039 in. and tighten. Loosen set...

Headlight Dimmer Relay Only Europe

Turn on the dimmer switch check to see that there is an operating noise from the relay. 2. Measure resistance between terminals. 2. Measure resistance between terminals. 3. With terminal H connected to the battery cable and terminal E grouded. Check to see that there is an operating noise from the relay and that there is battery valtage at terminal Hi.

Power Take

Rav Axle Disassembly

Disassemble the parts in the numerical order shown in the figure. 3 Spacer, Input Gear amp Bearing 6 Reverse Idler Gear amp Spacer 8 Lock Bolt, Fork Shaft, Boot amp Shift Fork 10. Nut, Plate amp Joint Flange 11. Bearing Retainer 1 2. Woodruff Key Remove the joint flange with SST. SST 09330-00020 Remove the input gear shaft. - Note - If difficult to remove the shaft, first tap the shaft lightly towards the front, and remove the expansion plug. Remove the reverse idler shaft assembly. Remove the...