Hilux Free Wheeling Hubs

REMOVAL

Remove the parts in the numerical order shown in the figure.

Hho Cell Gaskets

1. Bolt

2. Cover & Gasket

3. Snap Ring

4. Free Wheel Hub, Nut, Spring Washer & Cone Washer

Remove the free wheel hub cover. - Note -

The control handle should be set to FREE.

Remove the snap ring with SST SST [09905-00012]

Remove the free wheel hub cover. - Note -

The control handle should be set to FREE.

Remove the snap ring with SST SST [09905-00012]

Remove the cone washer.

DISASSEMBLY

Disassemble the parts in the numerical order shown in the figure.

1. Snap Ring

2. Free Wheel Hub Body

3. Snap Ring

4. Free Wheel Hub Ring

5. Spacer

6. Inner Hub

7. Compression Spring 8 Follower

9. Tension Spring

10. Clutch

1 1. Snap Ring

12. Free Wheel Hub Cover

13. Steel Ball & Spring

14 Seal

15 Control Handle

Fig. 6-66

Remove the snap ring from the inner hab with SST.

SST [09905-00012]

Remove the snap ring and free wheel hub ring.

Remove the snap ring and free wheel hub ring.

Remove the snap ring from the inner hab with SST.

SST [09905-00012]

Remove the snap ring, cover and handle.

INSPECTION

Wash the disassembled parts and inspect them on the following points.

Inner & Free Wheel Hub Ring

1. Inspect for wear or damage.

2. Measure the oil clearance.

Body & Clutch

1. Inspect for wear, damage or rust.

2. Verify that the clutch moves smoothly in the body.

Cover, Handle & O Ring

1. Inspect for wear or damage.

2. Rotate the control handle of the hub back and forth to make sure that it moves smoothly and freely.

ASSEMBLY

Assemble the parts in the numerical order shown in the figure.

Hilux Free Wheeling Hubs

Control Handle Seal

Spring & Steel Ball Free Wheel Hub Cover Snap Ring Clutch

Tension Spring Follower

Compression Spring Inner Hub Spacer

Free Wheel Hub Ring Snap Ring

Free Wheel Hub Body Snap Ring

MP grease

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