2003 Toyota Land Cruiser 4 Wheel Drive Brake

Bell Crank

1. Inspect the pins and other fasteners for wear or damage.

2. Inspect the boot for wear or damage.

3. Inspect the bell crank for bending or damage.

Landcruiser Brake Drum Diameter

Fig. 9-268

Brake Drum

1. Inspect the brake drum for wear, scoring or cracks.

2. Measure the brake drum inner diameter.

Drum inner diameter: STD 295 mm

Fig. 9-268

A3. Using a drum lathe, rebore the brake drum if necessary.

Fig. 9-269

Backing Plate

Inspect for damage or weakening.

ASSEMBLY & INSTALLATION

Assemble and install the parts in the numerical order shown in the figure.

Fig. 9-270

Brake Drum Yaris

1

Spring

9.

Brake Shoe

2

Piston & Piston Cup

10.

Spring

3

Boot

11.

Shoe Hold Down Spring & Pin

4

Wheel Cylinder

12.

Tension Spring

5

Bell Crank

13

Brake Drum

6

Brake Shoe with Lever

14

Tension Spring

7

Shoe Hold Down Spring & Pin

15.

No. 2 Parking Brake Cable,

8

Parking Brake Shoe Strut Set

Pin & Cotter Pin

16.

Rubber Grease

Rubber Grease

Cylinder Cup

Fig. 9-272

Fig. 9-273

Cylinder Cup

Coat the cylinder cups with rubber grease. ^ Be sure to install the cylinder cups in the correct direction.

Fig. 9-272

1. Install the wheel cylinder.

Tightening torque:

2. Connect the brake tube with SST. SST [09751-36011]

Tightening torque:

Install the bell crank to the bracket. -Note-

A new C washer must be used.

New C Washer

Install the bell crank to the bracket. -Note-

A new C washer must be used.

New C Washer

Fig. 9-274

Tighten the bell crank bracket bolts.

Install the parts as shown in the figure.

Fig. 9-275

Front

Left-hand Thread

Left Wheel

Left-hand Thread

Front

09703 30010
Right-hand Thread
1991 Right Hand Drive Land Cruisers

Front

Right Wheel

Front

Fig. 9-276

Fig. 9-276

Drum Brake Adjusting Screw Toyota Hilux

Coat non-melt type grease on the backing I \ plate at surfaces contacting the shoes.

Fig. 9-277

Fig. 9-277

Sst 09718 00010
Install the shoe hold down spring with SST. SST [09718-00010]

Fig. 9-278

A Coat on non-melt type grease to the adjuster bolt threads and insertion end.

Non-melt Type Grease

Fig. 9-279

Fig. 9-279

Install the spring to the shoe with SST. SST [09703-30010]

Drum Brake Adjusting Screw Toyota Hilux
Fig. 9-281

Polish the drum and shoe surfaces with sandpaper.

Drum Brake Adjusting Screw Toyota Hilux

Fig. 9-283

Sst 09703 30010

Fig. 9-284

Fig. 9-285

SEE AIR BLEEDING SECTION Fig. 9-11 to 9-14

Before installing the drum, adjust the clearance between the shoes and drum. 1. Measure the shoes outer diameter.

2. Measure the inner diameter of drum.

3. Adjust the clearance by turning the adjuster bolt.

Shoe clearance: 0.6 mm

Bleed the air from the system

Fig. 9-286

Deck Plans Inspector Examples

Fig. 9-286

Adjusting Bolt

Adjust the bell crank.

1. Lightly pull the bell crank in direction A until there is no slack at part B. Under this condition, turn the adjusting bolt so that dimension C will be 0.4 — 0.8 mm (0.016 - 0.031 in.)

2. After adjustment, lock the adjusting bolt with the lock nut.

Tightening torque:

Adjusting Bolt

2003 Toyota Parking Brake Handle

PARKING BRAKE PARKING BRAKE LEVER

COMPONENTS

Fig. 9-288

Wire Adjusting Cap Lock Nut

Parking Brake Lever Release Knob Boot

No 1 Cable

Parking Break Level Toyota Camry 1996

Wire Adjusting Cap Lock Nut

Parking Brake Lever Release Knob Boot

No 1 Cable

NO. 2 PARKING BRAKE CABLE

COMPONENTS

Fig. 9-289

Fig. 9-289

Toyota Parking Brake Cable Bell Crank

Fig. 9-290

Fig. 9-290

REMOVAL

If the wire adjusting cap is tight and difficult to get loose, loosen in the manner shown in the figure

Fig. 9-291

Remove the equalizer (1) and support lever (2).

Cruiser Parking Brake Handle Install

Fig. 9-294

m I | Disconnect the bel1 crank (1) and parking

0 INSTALLATION

1. Connect the bell crank (1) and parking brake cable No. 2 (2).

Fig. 9-294

Cruiser Parking Brake Handle Install

2. Install the equalizer and support lever.

Fig. 9-295

Fig. 9-295

Fig. 9-296

PARKING BRAKE ADJUSTMENT

SECTION Fig. 9-8 to 9-10

3. Install the cable bracket and clip.

4. Adjust the parking brake control handle travel after installation.

CENTER BRAKE

COMPONENTS

Adjust Handbrake Landcruiser 1997

1. Propeller Shaft

2. Nut Washer & Shim

3. Brake Drum

4. Tension Spring

5 Hold Down Spring & Pin

6. Cover & Shoe Adjuster

7. C Washer & Washer

Fig. 9-298

Fig. 9-298

Equalizer Prop Nut
Fig. 9-299
Sst 09703 30010

Fig. 9-300

1. With the vehicle in front drive, engage the parking brake and foot brake.

2. Remove the nut after unlocking its staked parts.

INSPECTION & REPAIR Brake Shoe & Lining

Inspect for wear, damage or deformation. Lining thickness: Limit 1.5 mm

Fig. 9-300

Replace The Shoe

1. Remove the C washers and replace the shoe.

2. Coat non-melt type grease on the pins, and install the shoe assembly.

Illustration shows LHD vehicle.

c Washer

Fig. 9-301

Brake Drum

Inspect the inner surface for wear or damage Drum inner diameter: Limit 161 mm (6.34 in.)

Backing Plate & Parking Brake Cable

1. Inspect the backing plate for wear or cracks.

2. Inspect the parking brake cable for damage and its sliding condition.

Fig. 9-303

Fig. 9-303

Fig. 9-304

Replace The Parking Brake Cable

1. At the backing plate, remove and reinstall the C washer.

2. At the parking brake lever, refer to the procedures described in Transmission Removal and Installation.

Adjuster, Spring & Pin

Inspect for wear or damage.

Fig. 9-305

Apply non-melt type grease to the place indi cated by arrow

2003 Toyota Sequioia Rear Axel Seal

Install the lower side tension spring from the inner side.

Tighten the nut at the specified torque, and stake the nut to prevent loosening.

Tightening torque: 14-17 kg-m

Adjust the parking brake after installation by methods described under Adjustment.

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