Limited Slip Differential Differential Case

DISASSEMBLY

Disassemble the parts in the numerical order shown in the figure.

Land Cruiser Parts Gear Side
Fig. 7-84

1. Differential Case RH, Adjusting Shim, Thrust Washer, Clutch Plate & Side Gear

2. Spring Retainer RH

3. Compression Spring

4. Differential Spider, Pinion & Pinion Thrust Washer

5. Spring Retainer LH

6. Side Gear

7. Thrust Washer,

Clutch Plate & Adjusting Plate

8. Side Gear

9. Side Gear Thrust Washer, Clutch Plate & Adjusting Plate

Place matchmarks on the RH and LH differntial case.

A Arrange the clutch plate, side gear and thrust washer in order.

9 jp

INSPECTION Differential Case

Check for wear or damage.

Defferential Spider, Pinion & Pinion Thrust Washer

Check for wear or damage.

Spring Retainer & Compression Spring

Check for wear or damage.

Measure the free length of the spring. Free length:

Compression spring 38.6 mm (1.520 in.)

Side Gear

Check for wear or damage. -Note-

If replacing the side gear, also replace the side gear thrust washer making contact with it.

Clutch Plate & Side Gear Thrust Washer

Check for wear or damage.

Thrust washer thickness: (Reference only) Wear

Limit 1.93 mm

(0.0760 in.) Clutch plate thickness: (Reference only) Wear

Limit 1.93 mm

(0.0760 in.) Select The Adjusting Shim 1. Assemble the side gear thrust washer and clutch plate on the side gear.

Do not assemble the adjusting shim.

About 10kg

About 10kg f)

Using a suitable tool as shown, press down with about 10 kg (22 lb) of pressure, and measure the dimension H.

3. Select the adjusting shim thickness. Adjusting shim thickness T T = 31.02 - H

4. Select a proper adjusting shim according to the following table.

Shim thickness

4. Select a proper adjusting shim according to the following table.

Shim thickness

Part No.

Thickness mm (in.)

90564-54001

0.20 (0.0079)

90564-54002

0.25 (0.0098)

90564-54003

0.30 (0.0118)

90564-54004

0.35 (0.0138)

SELECT THE SIDE GEAR THRUST WASHER Fig. 7-91 to 7-93

05. In the same manner, select the another thrust washer for the others.

Differential Case \ Side Adjusting Shim

6. Assemble the following parts in the case.

(1) Adjusting shim

(2) Thrust washer

(3) Clutch plate

(4) Thrust washer

(5) Clutch plate

(6) Thrust washer

(7) Clutch plate

(8) Thrust washer

7. Install the spring retainer, pinion and thrust washer.

8. Secure the side gear and measure the backlash while pushing in the spring retainer.

1. Measure at all four locations.

2. Measure the others in the same manner.

3. If one of the backlashes are not within specification, change that pinion gear with another and measure again.

ASSEMBLY

Assemble the parts in the numerical order shown in the figure.

Landcruiser Lsd Diff Assembly

1. Adjusting Shim

2. Thrust Washer & Clutch Plate

3. Side Gear

4. Adjusting Shim

5. Thrust Washer & Clutch Plate

6. Side Gear

7. Spring Retainer LH

8. Differential Spider, Pinion & Thrust Washer

9. Spring

10. Spring Retainer RH 1 1. Differential Case RH, Adjusting Shim,

Thrust Washer. Clutch Plate & Side Gear

Differential Case \ Side Adjusting Shim

0 Assemble the thrust washer with the surface without an oil groove facing the case.

Coat the thrust washer with hypoid gear oil LSD.

Differential Case \ Side Adjusting Shim

Fig. 7-100

Assemble the clutch platĀ§ and thrust washer. -Note-

Coat the clutch plate and thrust washer with hypoid gear oil LSD.

Fig. 7-100

Coat the side gear with hypoid gear oil LSD.

Fig. 7-101

Coat the pinion gear with hypoid gear oil LSD.

Fig. 7-102

Fig. 7-102

Align the protrution of the spider and hole of the spring retainer.

Fig. 7-103

Fig. 7-103

0 Align the matchmarks and assemble the differential cases.

Fig. 7-104

Mesh the side gear and pinion gears.

Fig. 7-105

Fig. 7-105

Tighten each bolt a little at a time to the specified torque, in the sequence shown in the figure.

Fig. 7-106

Fig. 7-106

A Turn the side gears with axle shaft or other means and check to see that they turn smoothly.

Reselect thrust washer if side gear does not turn smoothly.

REAR SUSPENSION

COMPONENTS

Rav 2004 Rear Axle Differential

Fig. 7-108

Disassemble and assemble the rear suspension.

Fig. 7-108

Disassemble and assemble the rear suspension.

FRONT SUSPENSION SECTION Fig. 6-88 to 6-118

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