Power Take

DISASSEMBLY

Disassemble the parts in the numerical order shown in the figure.

Rav Axle Disassembly

1. Lock Plate

2 Input Gear Shaft

3 Spacer, Input Gear & Bearing

4 Lock Plate

5 Reverse Idler Shaft

6 Reverse Idler Gear & Spacer

7 Lock Ball & Spring

8 Lock Bolt, Fork Shaft, Boot & Shift Fork

9 Retainer Cap

10. Nut, Plate & Joint Flange

11. Bearing Retainer 1 2. Woodruff Key

13 Output Shaft & Bearing

14 Spacer & Bearing

Fig. 10-6

*'mrnimm

*'mrnimm

Remove the joint flange with SST. SST [09330-00020]

Remove the input gear shaft. - Note -

If difficult to remove the shaft, first tap the shaft lightly towards the front, and remove the expansion plug.

Remove the reverse idler shaft assembly.

Remove the joint flange with SST. SST [09330-00020]

Remove the joint flange by lightly tapping its portion of woodruff key groove.

0 Remove the output shaft with the rear bearing using a press.

INSPECTION

Input Gear & Bearing

1. Inspect the gears for teeth wear or damage.

2. Inspect the bearings for wear or damage.

Fig. 10-11

0 Replace The Input Gear Bearing

1. Remove the bearings with drift pin. I 2. Install the bearings with socket wrench.

Fig. 10-11

Reverse Idler Gear & Shaft

Inspect for wear or damage.

Fig. 10-12

Output Gear, Shaft & Bearing

1. Inspect for wear or damage.

Fig. 10-13

Replace The Output Gear Bearing

1. Remove the bearing with a press.

2. Install the bearing with a press and SST. SST [09325-12010]

ASSEMBLY

Assemble the parts in the numerical order shown in the figure.

Fig. 10-14

2 Fig. 10-16

1

Output Shaft & Bearing

8

Retainer Cap

2

Spacer & Bearing

9

Shift Fork, Shaft & Boot

3

Woodruff Key

10

Lock Ball & Spring

4

Bearing Retainer

11

Reverse Idler Gear, Spacer & Shaft

5

Joint Flange

12

Input Gear & Shaft

6

Bearing Retainer

13

Lock Plate

7

Joint Flange

Fig. 10-16

Fig. 10-17

Fig. 10-18

Fig. 10-16

Fig. 10-17

Position the output gear into the case with the shift fork groove towards the rear.

Install the bearing with a press and SST. SST [09325-12010]

Tighten the nut with SST. SST [09330-00020]

Tightening torque: 3.5 — 5.5 kg-m (26 - 39 ft-lb)

Place the reverse idler gear and the idler gear spacer into the case with the gear hub to the rear side.

The spacer should be installed between the gear hub and the case.

Fig. 10-19

Fig. 10-19

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