Installation Of Transaxle

1. INSTALL TORQUE CONVERTER IN TRANSMISSION

2. CHECK TORQUE CONVERTER INSTALLATION

Using calipers and a straight edge, measure from the installed surface to the front surface of the transmission housing.

Correct distance: 23 mm (0.906 in.) or more

3. ALIGN TRANSMISSION AT INSTALLATION POSITION

(a) Align the two knock pins on the block with the converter housing.

(b) Temporarily install one bolt.

4. INSTALL TRANSMISSION HOUSING MOUNTING BOLTS

5. INSTALL TRANSMISSION MOUNTING SET BOLTS Torque: 1,150 kg-cm (83 ft-lb, 113 N-m)

6. INSTALL FRONT AND REAR MOUNTING BOLTS Torque: 530 kg-cm (38 ft-lb, 52 N-m)

7. INSTALL DRIVE SHAFTS (See Page RA-32)

8. INSTALL TORQUE CONVERTER MOUNTING BOLTS

(a) First, install the gray bolt and then five black bolts.

(b) Tighten the bolts evenly.

Torque: A240E 280 kg-cm (20 ft-lb, 27 N-m) A241E 420 kg-cm (30 ft-lb, 41 N-m)

9. INSTALL ENGINE REAR END PLATE

10. INSTALL STIFFENER PLATE

11. INSTALL EXHAUST PIPE

12. INSTALL STARTER MOTOR SET BOLTS

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13. CONNECT THE THREE CONNECTORS

Connect the two neutral start switch connectors and the solenoid connector.

14. INSTALL CONTROL CABLE BRACKET

15. CONNECT CONTROL CABLE

(a) Connect the control cable.

(b) Install the retainer.

(c) Install the clip.

15. CONNECT CONTROL CABLE

(a) Connect the control cable.

(b) Install the retainer.

(c) Install the clip.

16. CONNECT OIL COOLER HOSES

17. CONNECT SPEEDOMETER CABLE

18. INSTALL ENGINE UNDER COVER

19. INSTALL REAR LH WHEEL

20. LOWER VEHICLE

16. CONNECT OIL COOLER HOSES

17. CONNECT SPEEDOMETER CABLE

18. INSTALL ENGINE UNDER COVER

19. INSTALL REAR LH WHEEL

20. LOWER VEHICLE

21. INSTALL TRANSMISSION MOUNTING SET BOLT

22. INSTALL WATER INLET SET BOLTS AND CONNECT GROUND STRAP

Mr2 Accelerator Linkage

23. CONNECT THROTTLE CABLE TO THROTTLE LINKAGE AND BRACKET

24. ADJUST THROTTLE CABLE (See page AT-6)

25. CONNECT SPEED SENSOR CONNECTOR

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29. FILL TRANSAXLE WITH ATF

Fluid type: ATF DEXRON® II CAUTION: Do not overfill.

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Schematics Air Cleaner System Mr2 Sw20

26. INSTALL AIR FLOW METER AND AIR CLEANER HOSE

27. CONNECT NEGATIVE BATTERY TERMINAL

INSTALL INTERCOOLER

Connect the two hose clamps, and install the four bolts and intercooler.

29. FILL TRANSAXLE WITH ATF

Fluid type: ATF DEXRON® II CAUTION: Do not overfill.

OK if hot

OK if hot

30. CHECK FLUID LEVEL (See page AT-5)

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