Clutch and Gears

1. INSPECT GEAR TEETH

Check the gear teeth on the pinion gear, idler gear and the clutch assembly for wear or damage.

If damaged, replace the gear or clutch assembly.

If damaged, also check the flywheel ring gear for wear or damage.

2. INSPECT CLUTCH PINION GEAR

Rotate the pinion gear counterclockwise and check that it turns freely. Try to rotate the pinion gear clockwise and check that it locks.

If necessary, replace the clutch assembly.

3. IF NECESSARY, REPLACE CLUTCH ASSEMBLY

A. Disassemble starter housing and clutch assembly

(a) Mount a brass bar in a vise, and install the starter housing and clutch assembly to the brass bar.

(b) Push down the pinion gear.

(c) Using a plastic-faced hammer, tap down the stop collar.

1.4 kW (Compact) Type

(d) Using a screwdriver, pry out the snap ring.

1.4 kW (Compact) Type

(7)

st0851 st0416

(e) Disassembly the following parts:

(1) Stop collar

(2) Pinion gear

(3) Compression spring

(4) Starter housing

(5) Spring retainer

(7) Starter clutch

(8) Compression spring

(9) Clutch shaft

B. Assemble starter housing and clutch assembly

(a) Assemble the following part:

(1) Starter housing

(3) Starter clutch

(4) Compression spring

(5) Clutch shaft

(b) Mount a brass bar in a vise, install the starter housing and clutch assembly to the brass bar.

(c) Push down the starter housing, and install the following parts:

(1) Spring retainer

(2) Compression spring

(3) Pinion gear

(4) Stop collar

Push down the pinion gear.

Using snap ring pliers, install a new snap ring.

(f) Using pliers, compress the snap ring.

(g) Check that the snap ring fits correctly.

(h) Remove the starter housing and clutch assembly from the brass bar.

(i) Using a plastic-faced hammer, tap the clutch shaft and install the stop collar onto the snap ring.

Was this article helpful?

0 0
Simple Car Care Tips and Advice

Simple Car Care Tips and Advice

Put an End to All Your Car Troubles. Does Your Car Break Down Often? Are You Spending More On Fuel Than You Thought You Would? Is Maintaining Your Car Eating Into Your Budget? Make Your Car Last Longer with Some Simple Do It Yourself Tips.

Get My Free Ebook


Post a comment