Disassembly of differential

1. REMOVE RING GEAR

(a) Place the matchmarks on the ring gear and differential case.

(b) Loosen the staked part of the locking plate.

(c) Remove the eight bolts and four locking plates.

(d) Using a plastic hammer, tap on the ring gear to remove it from the case.

2. REMOVE SIDE BEARINGS FROM DIFFERENTIAL CASE

(a) Setting SST to the cut-out portion on the speedometer drive gear, remove the bearing from the differential case.

SST 09502-10012

(b) Remove the speedometer drive gear.

(c) Setting SST to the cut-out portion on the differential case, remove the bearing.

SST 09502-10012

3. DISASSEMBLE DIFFERENTIAL CASE

(a) Drive out the pinion shaft lock pin from the ring gear side.

(b) Remove the pinion shaft from the case.

(c) Remove the two pinions, two side gears and four thrust washers.

4. (Transaxle Case Side)

IF NECESSARY, REPLACE OIL SEAL AND TAPER ROLLER BEARING OUTER RACE

(a) Using a screwdriver, remove the oil seal.

(b) Using a brass bar and hammer, drive out the bearing outer race lightly and evenly.

(c) Remove the shim.

(d) Install the shim.

(e) Using SST and a press, install the taper roller bearing outer race.

SST 09608-20012 (09608-03020, 09608-03060)

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(f) Using SST and a hammer, drive in a new oil seal. SST 09350-32014 (09351 -32130, 09351 -32150)

(g) Coat the lip of oil seal with MP grease.

5. (Transmission Case Side)

IF NECESSARY, REPLACE DIFFERENTIAL SIDE BEARING RETAINER OIL SEAL

(a) Using SST, press out the oil seal from the retainer. SST 09608-20012 (09608-00030, 09608-03020)

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(b) Using SST, press in a new oil seal until its surface is flush with the case surface.

SST 09350-32014 (09351 -32130, 09351 -32150)

(c) Coat the lip of the oil seal with MP grease.

(Transmission Case Side)

IF NECESSARY, REPLACE TAPER ROLLER BEARING OUTER RACE

(a) Using a brass bar and hammer, drive out the bearing outer race tightly and evenly.

(b) Remove the shim.

(c) Install the differential side bearing retainer without an O-ring.

(d) Install and torque the six bolts. Torque: 185 kg-cm (13 ft-lb, 18 N-m)

HINT: First select and install a shim of lesser thickness than before.

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(f) Using SST and a press, install the taper roller bearing outer race.

SST 09608-20012 (09608-03020, 09608-03060)

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