Installation Of Engine

1. ASSEMBLE ENGINE AND TRANSAXLE M/T (See pages MT-5 and 6)

2. INSTALL STARTER (See page ST-17)

3. INSTALL ENGINE AND TRANSAXLE ASSEMBLY IN VEHICLE

(a) Attach the engine chain hoist to the engine hangers.

(b) Slowly lower the engine into the engine compartment.

Tilt the transaxle downward, lower the engine and clear the LH body mounting.

Ied Limo Ranga

(c) Keep the engine level, and align RH and LH mountings with the body mountings.

Shema Une Tourne Sole

(d) Attach the RH mounting insulator to the body, and temporarily install the through bolt.

(e) Attach the RH mounting insulator to the mounting bracket, and temporarily install the two nuts.

Install the LH mounting bracket to the transaxle case with the three bolts.

Install the LH mounting bracket to the transaxle case with the three bolts. Do not tighten the bolt (A).

(h) Attach the LH mounting insulator to the body, and temporarily install the through bolt.

(i) Attach the LH mounting insulator to the mounting bracket, and install the three (M/T) or four (A/T) bolts.

Torque:

(j) Tighten the through bolt holding the LH mounting insulator to the body.

(k) Tighten the two nuts holding the RH mounting insulator to the mounting bracket.

(I) Tighten the through bolt holding the RH mounting insulator to the body.

(m) Remove the engine chain hoist from the engine.

4. INSTALL RH ENGINE MOUNTING STAY

Install the mounting stay with the two bolts and nut. Torque: 740 kg-cm (54 ft-lb, 73 N-m)

5. INSTALL LATERAL CONTROL ROD (M/T) AND AIR CLEANER CASE BRACKET

Install the control rod, case bracket and charcoal canister tube with the five bolts, and connect the ground strap (from transaxle). Do not the tighten the bolt (A).

Install the case bracket and charcoal canister tube with the four bolts, and connect the ground strap (from transaxle). Do not the tighten the bolt (A).

Camry Speedometer Wire

INSTALL LH ENGINE MOUNTING STAY

(a) Install the mounting stay and speedometer cable clamp with the two bolts.

Torque:

Transaxle side 250 kg-cm (18 ft-lb, 25 N-m) Mounting insulator side

7. INSTALL CLUTCH RELEASE CYLINDER (M/T), TRANSAXLE CONTROL BRACKET (A/T) AND FRONT ENGINE MOUNTING BRACKET

Place the release cylinder on the transaxle.

Temporarily install the bolt and nut holding the release cylinder to the transaxle.

(c) Install the control cable bracket (A/T) and mounting bracket with the two bolts.

Tighten the bolt and nut holding the clutch release cylinder to the tranaxle.

INSTALL REAR ENGINE MOUNTING BRACKET

Install the mounting bracket with the three bolts. Torque: 790 kg-cm (57 ft-lb, 77 Nm)

9. INSTALL FRONT ENGINE MOUNTING INSULATOR

(a) Install the mounting insulator to the body with the four bolts.

(b) Temporarily install the through bolt and nut holding the mounting insulator to the mounting bracket.

10. INSTALL REAR ENGINE MOUNTING INSULATOR

(a) Temporarily install the mounting bracket to the body with the three bolts.

(b) Temporarily install the through bolt holding the mounting insulator to the mounting bracket.

(c) Tighten the three bolts holding the mounting bracket to the body.

(d) Tighten the through bolt holding the mounting insulator to the mounting bracket.

11. TIGHTEN FRONT ENGINE MOUNTING THROUGH BOLT

12. CONNECT SPEEDOMETER CABLE

13. INSTALL A/C COMPRESSOR AND IDLER PULLEY BRACKET

(a) Temporarily install the compressor with the two bolts.

Imagenes Grueso Delgado

(b) Install the idler pulley and bracket with the three bolts.

Torque:

(c) Install the wire clamp of the A/C compressor with the bolt.

(d) Tighten the two bolts of the lower side holding the A/C compressor to the cylinder block.

(e) Connect the A/C compressor connector.

Sienna Alternator Adjustment Bolt

(f) Install the drive belt with the idler pulley bolt and adjusting bolt.

14. INSTALL DRIVE SHAFTS (See pages SA-49 to 51)

15. INSTALL FRONT EXHAUST PIPE

(a) Place a new gasket on the front of the front exhaust pipe.

(b) Using a 14 mm deep socket wrench, install the three new nuts holding the exhaust pipe to the catalytic converter.

(c) Install the support bracket with the two bolts. Torque: 210 kg-cm (15 ft-lb, 21 N-m)

Dodge Hemi Engine Fuel Pump Wiring

(d) Place a new gasket on the rear of the front exhaust pipe.

(e) Temporarily install the two bolts holding the front exhaust pipe to the tailpipe.

(f) Install the two bolts holding the stopper bracket of the front exhaust pipe to the tailpipe stopper bracket.

(g) Tighten the two bolts holding the front exhaust pipe to the tailpipe.

CONNECT TRANSAXLE OIL COOLER HOSES

17. CONNECT TRANSAXLE CONTROL CABLE(S)

18. CONNECT FUEL INLET HOSE TO FUEL FILTER Torque: 300 kg-cm (22 ft-lb, 29 N-m)

'JIS

s Heater Hose

'JIS

s Heater Hose

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19. CONNECT FUEL RETURN HOSE

20. CONNECT RADIATOR HOSE TO WATER OUTLET

21. CONNECT HEATER HOSES

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24. CONNECT ENGINE WIRE TO LUGGAGE COMPARTMENT

(a) Push in the engine wire through the luggage compartment.

(b) Connect the following connectors.

(1) Two engine ECU connectors

(2) Starter relay connector

(3) Engine compartment wire connector

1991 Mr2 Oil Cooler LocationToyota Land Cruiser Ignition Igniter

25. INSTALL IGNITION COIL AND IGNITER

(a) Install the ignition coil and igniter with the two bolts. Connect the noise filter.

(b) Connect the high-tension cord.

(c) Connect the igniter connector.

26. CONNECT ENGINE WIRE, AND INSTALL ENGINE RELAY BOX

(a) Connect the two connectors and positive (4-) cable of the engine wire to the relay box.

(b) Install the upper and lower covers to the relay box.

Toyota Mr2 Luggage Compartment

(c) Install the relay box with the two bolts. Install the luggage compartment striker cable.

Hilorama Plantillas

27. INSTALL CHARCOAL CANISTER

(a) Install the charcoal canister with the two bolts.

(b) Connect the three hoses.

28. INSTALL WATER FILLER

(a) Install the water filler with the two bolts.

(b) Connect the following hoses:

(1) Water filler hose

(2) Coolant reservoir hose

29. INSTALL A/C VSV

(a) Install the A/C VSV with the bolt.

Mk1 Mr2 Vsv

(b) Connect the following hoses:

(1) Air hose from ISC valve

(2) Vacuum hose from intake manifold

(c) Connect the VSV connector.

Grounding Strap Connector

30. INSTALL CHECK CONNECTOR AND VACUUM SENSOR

Install the check connector and vacuum sensor with the bolt.

31. CONNECT BRAKE BOOSTER VACUUM HOSE

32. CONNECT GROUND STRAP CONNECTOR

Sw20 Vacuum Hose

33. INSTALL CRUISE CONTROL ACTUATOR (w/ CRUISE CONTROL SYSTEM) AND ACCELERATOR LINKAGE

(a) Connect the cable to the accelerator linkage.

(b) Install the accelerator linkage with the three bolts.

(c) Connect the actuator connector.

(d) Install the actuator with the three bolts.

(e) Install the accelerator linkage cover with the screw.

(f) Install the actuator cover with the two screws.

1991 Toyota Mr2 Throttle Cable Assembly

INSTALL ACCELERATOR CABLE, AND ADJUST IT

INSTALL AIR CLEANER ASSEMBLY

(a) Install the air cleaner case with the three bolts.

(b) Install the air cleaner element.

(c) Connect the air cleaner hose to the throttle body.

(d) Install the air cleaner cap.

(e) Connect the intake air temperature sensor connector.

INSTALL SUSPENSION UPPER BRACE

Install the suspension upper brace with the two bolts and two nuts.

Torque: Bolt 740 kg-cm (54 ft-lb, 73 N-m) Nut 650 kg-cm (47 ft-lb, 64 N-m)

37. CONNECT CABLE TO NEGATIVE TERMINAL OF BATTERY

38. FILL WITH ENGINE COOLANT (See page CO-7)

Capacity (w/ Heater):

39. FILL WITH ENGINE OIL (See page LU-8)

Capacity:

Drain and refill w/ Oil filter change

4.2 liters (4.4 US qts, 3.7 Imp. qts) w/o Oil filter change

3.8 liters (4.0 US qts, 3.3 Imp. qts) Dry fill 4.6 liters (4.9 US qts, 4.0 Imp. qts)

40. START ENGINE AND CHECK FOR LEAKS

41. PERFORM ENGINE ADJUSTMENT

(a) Adjust the alternator drive belt. (See page CH-3)

Drive belt tension: New belt 120 ± 20 lb Used belt 104 ± 20 lb

(b) Adjust the A/C drive belt.

Drive belt tension: New belt 160 ± 20 lb Used belt 100 ± 20 lb

(c) Adjust the ignition timing.

(See steps 9 to 13 on pages IG-21 and 22)

Ignition timing:

(w/ Terminals TE1 and E1 connected)

42. INSTALL ENGINE UNDER COVERS

43. INSTALL ENGINE HOOD

44. INSTALL ENGINE COMPARTMENT SIDE PANELS

45. PERFORM ROAD TEST

Check for abnormal noise, shock, slippage, correct shift points and smooth operation.

46. RECHECK ENGINE COOLANT AND OIL LEVELS

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Responses

  • Jukka-Pekk
    How do you change the drive belts on toyota mr2?
    8 years ago
  • Christin
    How to remove speedo cable on 97 toyota tercel?
    8 years ago

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