Installation Of Fuel Pump

(See pages FI-92 and 93)

1. INSTALL FUEL PUMP TO FUEL TANK

(a) Install a new gasket to the pump bracket.

(b) Insert the fuel pump bracket into the fuel tank.

(c) Install the five bolts holding the fuel pump bracket to the fuel tank.

(d) Install the bolt holding the fuel pump tube to the fuel tank.

2. INSTALL FUEL TANK

(a) Apply soapy water to the cushions on the fuel tank.

(b) Attach the fuel tank to the body.

(c) Install the fuel tank band with the pin and bolt. Torque: 300 kg-cm (22 ft-lb, 29 N-m)

(d) Install the No.2 center floor crossmember with the two bolts.

3. CONNECT FUEL HOSES AND TUBE

(a) Fuel inlet hose

(b) Fuel breather hose

(c) Fuel pump tube

(d) Fuel return hose

(e) Two fuel evaporative bent hoses

4. INSTALL RADIATOR PIPES TO BODY

Install the two radiator pipes with the six bolts.

5. INSTALL A/C HOSES TO BODY

Install the two A/C hoses with the four bolts.

6. INSTALL PARKING BRAKE INTERMEDIATE LEVER AND NO.1 CENTER FLOOR CROSSMEMBER

(a) Connect the parking brake cable to the intermediate lever.

(b) Install the intermediate lever with the four bolts.

(c) Install the crossmember with the two bolts.

7. CONNECT FUEL PUMP CONNECTOR AND FUEL SENDER GAUGE CONNECTOR

(a) Install the floor service hole cover with the two screws.

(b) Connect the fuel pump connector and fuel sender gauge connector.

(c) Install the following parts:

• Ash receptacle retainer

• Ash receptacle box

• Center instrument finish panel

• LH rear lower instrument finish panel

• Console boxes

8. FILL WITH FUEL

9. CHECK FOR FUEL LEAKAGE (See page FI-9)

1991 Toyota Mr2 Drawing

10. INSTALL FUEL TANK HEAT INSULATORS

Remove the six nuts and two heat insulators.

11. INSTALL ENGINE UNDER COVERS

12. INSTALL FUEL TANK PROTECTORS

13. INSTALL FRONT LUGGAGE UNDER COVER

14. CONNECT CABLE TO NEGATIVE TERMINAL OF BATTERY

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