Installation Of Oil Cooler

1. INSTALL OIL COOLER BRACKET

(a) Install two new O-rings to the oil cooler bracket.

(b) Apply a light coat of engine oil on the small O-ring.

(c) Install the oil cooler bracket with the four bolts. Torque: 80 kg-cm (69 in.-lb, 7.8 N-m)

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2. INSTALL OIL COOLER

(a) Install new O-ring and gasket to the oil cooler.

(c) Apply a light coat of engine oil on the threads and under the head of the relief valve.

(d) Place a new gasket on the water by-pass pipe.

(e) Temporarily install the oil cooler with the plate washer, relief valve and two nuts.

(f) Tighten the relief valve. Torque: 800 kg-cm (58 ft-lb, 78 N-m)

(g) Tighten the two nuts holding the oil cooler to the water by-pass pipe.

(h) Tighten the bolt holding the water by-pass pipe to oil cooler bracket.

Mr2 Mk2 Sw20 Handbook Pages From

3. CONNECT WATER BY-PASS HOSE TO OIL COOLER

4. INSTALL OIL DIPSTICK GUIDE TO WATER INLET

5. INSTALL OIL FILTER (See page LU-7)

6. INSTALL A/C COMPRESSOR

(See steps 3 to 5 on pages TC-23 and 24)

7. INSTALL NO.1 AIR INTAKE CONNECTOR (See step 10 on page TC-25)

8. INSTALL RH ENGINE HOOD SIDE PANEL

9. CONNECT CABLE TO NEGATIVE TERMINAL OF BATTERY

10. FILL WITH ENGINE COOLANT (See page CO-7)

11. START ENGINE AND CHECK FOR LEAKS

12. CHECK ENGINE OIL LELEL (See page LU-6)

13. INSTALL ENGINE UNDER COVERS

OIL COOLER (5S-FE) COMPONENTS

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