Removal Of Fuel Pump

CAUTION: Do not smoke or work near an open flame when working on the fuel pump.

Fuel Tank

No.2 Center Floor Crossmember

Fuel Tank

No.2 Center Floor Crossmember

Heat Insulator

Parking Brake Cable

Parking Brake Intermediate Lever

Toyota Mr2 Gas Tank Removal

Engine Under Cover

Fuel Tank Protector

A/C Hose

Front Luggage Under Cover

A/C Hose

Heat Insulator

Parking Brake Cable

Parking Brake Intermediate Lever

Engine Under Cover

Fuel Tank Protector

Front Luggage Under Cover kg-cm (ft-lb, Nm) : Specified Torque

♦ Non-reusable part

F15801

Center Instrument Finish Panel

Center Instrument Finish Panel

Mr2 Sw20 Top Remove

fl5809

1. DISCONNECT CABLE FROM NEGATIVE TERMINAL OF BATTERY

CAUTION: Work must be started after approx. 20 seconds or longer from the time the ignition switch is turned to the "LOCK" position and the negative (-) terminal cable is disconnected from the battery.

2. DISCONNECT FUEL PUMP CONNECTOR AND FUEL SENDER GAUGE CONNECTOR

Remove the following parts:

• Console boxes

• LH lower instrument finish panel

• Center instrument finish panel

• Ash receptacle box

• Ash receptacle retainer

Disconnect the fuel pump connector and fuel sender gauge connector.

Remove the two screws and floor service hole cover.

Center Console Gas Tank Repairs
fi5461

3. REMOVE ENGINE UNDER COVERS

4. REMOVE FRONT LUGGAGE UNDER COVER

5. REMOVE FUEL TANK PROTECTORS

6. DRAIN FUEL

2003 Mr2 Parking Brake Locked

7. REMOVE PARKING BRAKE INTERMEDIATE LEVER AND NO.1 CENTER FLOOR CROSSMEMBER

(a) Remove the four bolts and intermediate lever.

(b) Remove the two bolts and crossmember.

(c) Disconnect the parking brake cable from the intermediate lever.

Mr2 Sw20 Parking Brake Cables

8. DISCONNECT A/C HOSES FROM BODY

Remove the four bolts, and disconnect the two A/C hoses from the body.

Mr2 Fuel Tank Pump

9. DISCONNECT RADIATOR PIPES FROM BODY

Remove the six bolts, and disconnect the two radiator pipes from the body.

Where Fuel Filter Sw20

10. REMOVE FUEL TANK HEAT INSULATORS

Remove the six nuts and two heat insulators.

Mr2 Fuel Tank PumpMr2 Brake Handle

11. DISCONNECT FUEL HOSES AND TUBE

CAUTION: Remove the fuel filter cap to prevent the fuel from flowing out.

(a) Fuel inlet hose

(b) Fuel breather hose

(c) Fuel pump tube

(d) Fuel return hose

(e) Two fuel evaporative bent hoses

12. REMOVE FUEL TANK

(a) Remove the bolt, pin and tank band.

(b) Remove the two bolts and No.2 center floor cross-member.

(c) Remove the fuel tank.

Toyota Mr2 Fuel Gauge Gas Tank

13. REMOVE FUEL PUMP FROM FUEL TANK

(a) Remove the bolt holding the fuel pump tube to the fuel tank.

(b) Remove the five bolts, and pull out the pump.

(c) Remove the gasket from the pump bracket.

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Simple Car Care Tips and Advice

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