Removal Of Timing Belt

1. DISCONNECT CABLE FROM NEGATIVE TERMINAL OF BATTERY

CAUTION: Work must be started after approx. 20 seconds or longer from the time the ignition switch is turned to the "LOCK" position and the negative (-) terminal cable is disconnected from the battery.

2. REMOVE ENGINE UNDER COVERS

3. REMOVE RH ENGINE HOOD SIDE PANEL

4. REMOVE SUSPENSION UPPER BRACE (See steps 8 on page EM-182)

5. REMOVE CRUISE CONTROL ACTUATOR (w/ CRUISE CONTROL SYSTEM) AND ACCELERATOR LINKAGE (See step 11 on page EM-182)

6. REMOVE RH FRONT WHEEL

7. REMOVE A/C DRIVE BELT

Loosen the idler pulley bolt and adjusting bolt, and remove the drive belt.

8. REMOVE ALTERNATOR DRIVE BELT

Loosen the pivot bolt, adjusting lock bolt and adjusting bolt, and remove the drive belt.

9. SLIGHTLY JACK UP ENGINE

Raise the engine enough to remove the weight from the engine mounting on the right side.

10. REMOVE RH ENGINE MOUNTING STAY

Remove the bolt, nut and mounting stay.

11. REMOVE RH ENGINE MOUNTING INSULATOR

Remove the through bolt, two nuts and mounting insulator.

Toyota Mr2 Idler Pulley Mounting Bracket1991 Toyota Previa Motor Timing Marks1991 Toyota Previa Motor Timing Marks1991 Toyota Previa Motor Timing Marks

12. REMOVE RH ENGINE MOUNTING BRACKET

Remove the three bolts and mounting bracket.

HINT: Lower the jack and perform the operation with the engine fully up.

13. REMOVE NO.2 TIMING BELT COVER

Remove the five bolts, timing belt cover and two gaskets.

14. REMOVE SPARK PLUGS (See page IG-11)

15. SET NO.1 CYLINDER TO TDC/COMPRESSION

(a) Turn the crankshaft pulley and align its groove with timing mark "0" of the No.1 timing belt cover.

(b) Check that the hole of the camshaft timing pulley is aligned with the timing mark of the bearing cap.

If not, turn the crankshaft one revolution (360°).

REMOVE TIMING BELT FROM CAMSHAFT TIMING PULLEY

HINT (When re-using timing belt): Place the match-marks on the timing belt and camshaft timing pulley, and place matchmark on the timing belt to match the end of the No.1 timing belt cover.

Toyota Mr2 Timing Belt

(a) Loosen the mount bolt of the No.1 idler pulley and shift the pulley toward the left as far as it will go, temporarily tighten it.

(b) Remove the timing belt from the camshaft timing pulley.

Toyota Timing Marks Diagram

17. REMOVE CAMSHAFT TIMING PULLEY

Using SST, remove the bolt, plate washer and timing pulley.

SST 09249-63010 and 09278-54012

09213 54015

18. REMOVE CRANKSHAFT PULLEY

(a) Using SST, remove the pulley bolt.

SST 09213-54015 (09214-00030) and 09330-00021

Crank Pulley Removal

HINT (When re-using timing belt): After loosening the crankshaft pulley bolt, check that the timing belt match-mark aligns with the end of the No.1 timing belt cover when the crankshaft pulley groove is aligned with the timing mark "0" of the No.1 timing belt cover. If the matchmark does not align, align as follows:

(When matchmark is out of alignment clockwise)

• Align the matchmark by pulling the timing belt up on the water pump pulley side while turning the crankshaft pulley counterclockwise.

Toyota Carinae Timing Marks Alignment

• After aligning the matchmark, hold the timing belt. And turn the crankshaft pulley clockwise, and align its groove with timing mark "0" of the No.1 timing belt cover.

Mk1 Mr2 Timing Marks

(When matchmark is out of alignment counterclockwise)

• Align the matchmark by pulling the timing belt up on the No.1 idler pulley side while turning the crankshaft pulley clockwise.

Kz650 Timing Marks

• After aligning the matchmark, hold the timing belt. And turn the crankshaft pulley counterclockwise, and align its groove with timing mark "0" of the No.1 timing belt cover.

09213 60017

(b) Using SST, remove the pulley.

SST 09213-60017 (09213-00020, 09213-00030, 09213-00050)

HINT (When re-using timing belt): Remove the pulley without turning it.

09213 00050

19. REMOVE NO.1 TIMING BELT COVER

Remove the four bolts, timing belt cover and gasket.

Timing Pulley Draw

20. REMOVE TIMING BELT GUIDE

Juletegninger Til FargeleggingToyota Mr2 Mk2 Drawing

21. REMOVE TIMING BELT

HINT (When re-using timing belt): Draw a direction arrow on the timing belt (in direction of engine revolution), and place the matchmarks on the timing belt and crankshaft timing pulley.

22. REMOVE NO.1 IDLER PULLEY AND TENSION SPRING

Remove the bolt, pulley and tension spring.

Mr2 Aw11 Tension Spring

23. REMOVE NO.2 IDLER PULLEY

Remove the bolt and pulley.

Timing Pulley Toyota Rav4

24. REMOVE CRANKSHAFT TIMING PULLEY

If the pulley cannot be removed by hand, use two screwdrivers.

HI NT: Position shop rags as shown to prevent damage.

Chakras Gen Sico Ndulas

25. REMOVE OIL PUMP PULLEY

Using SST, remove the nut and pulley. SST 09616-30011

Toyota 09950 500121991 Toyota Mr2 Clock Spring Replacing
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Responses

  • mohammad
    How to remove timing belt cover 91 mr2?
    8 years ago
  • kirstie
    How to tension alternator belts on mr2?
    8 years ago
  • carol
    How to loosen crankshaft carina?
    7 years ago
  • gale
    How to align pulley marks on mr2?
    7 years ago
  • mandy
    How te remove camshaft bolt on 91 4runner?
    7 years ago
  • karen
    How to remove cruise control on a mr2?
    7 years ago
  • sami
    How to tight a time belt on a toyota mr2?
    7 years ago
  • Maria
    How to adjust a timing belt on 1991 toyota previa?
    2 years ago
  • girmay semhar
    How to remove crankshaft pulley toyota previa?
    2 years ago
  • dennis
    How to replace timing belt on 1991 mr2?
    2 years ago
  • aiden
    How to remove a crankshaft bolt on a mk2 mr2?
    1 year ago
  • annett
    How to replace a timer belt on toyota mr2 1991?
    1 year ago

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