Axle Assembly Specifications

AXLE ASSEMBLY SPECIFICATIONS (SEQUOIA)

Application

Specification

Companion Flange Runout

Lateral & Vertical

.0035" (0.089 mm)

Differential Case Runout

.0016" (0.041 mm)

Drive Pinion Rotating Torque

Initial Check (1)

Starting Preload

7.0-9.7 INCH Lbs. (0.8-1.1 N.m)

Total Preload

N.m)

Final Checks (3)

With NEW Bearing

N.m)

With Reused Bearing

7.0-9.7 INCH Lbs. (0.8-1.1 N.m)

Ring Gear Backlash

.0051-.0071" (0.130-0.180 mm)

Ring Gear Runout

.0020" (0.050 mm)

Side Gear Backlash

.0020-.0079" (0.050-0.201 mm)

(1) This check made at start of disassembly process.

(2) Add this amount to drive pinion rotating torque to obtain total preload.

(3) These checks made during reassembly process as specified.

AXLE ASSEMBLY SPECIFICATIONS (TACOMA)

Application

Specification

Companion Flange Runout

Lateral & Vertical

2.4L

.0039" (0.100 mm)

2.7L & 3.4L

With Electronic Locking Differential

.0039" (0.100 mm)

Without Electronic Locking Differential

.0035" (0.089 mm)

Differential Case Runout

2.4L

.0028" (0.071 mm)

2.7L & 3.4L

With Electronic Locking Differential

.0028" (0.071 mm)

2001 DRIVE AXLES Differentials & Axle Shafts - Rear Separate Carrier

Without Electronic Locking Differential

.0016" (0.041 mm)

Drive Pinion Rotating Torque

2.4L

Initial Check (1)

Starting Preload

5.2-8.7 INCH Lbs. (0.6-1.0 N.m)

Total Preload

N.m)

Final Checks (3)

With NEW Bearing

N.m)

With Reused Bearing

5.2-8.7 INCH Lbs. (0.6-1.0 N.m)

2.7L & 3.4L

With Electronic Locking Differential

Initial Check (1)

Starting Preload

4.4-6.9 INCH Lbs. (0.5-0.8 N.m)

Total Preload

N.m)

Final Checks (3)

With NEW Bearing

N.m)

With Reused Bearing

4.4-6.9 INCH Lbs. (0.5-0.8 N.m)

Without Electronic Locking Differential

Initial Check (1)

Starting Preload

5.7-8.3 INCH Lbs. (0.6-0.9 N.m)

Total Preload

N.m)

Final Checks (3)

With NEW Bearing

N.m)

With Reused Bearing

5.7-8.3 INCH Lbs. (0.6-0.9 N.m)

Ring Gear Backlash

.0051-.0071" (0.130-0.180 mm)

Ring Gear Runout

2.4L

.0028" (0.071 mm)

2.7L & 3.4L

With Electronic Locking Differential

.0039" (0.100 mm)

Without Electronic Locking Differential

.0020" (0.050 mm)

2001 DRIVE AXLES Differentials & Axle Shafts - Rear Separate Carrier

Side Gear Backlash_|_.0020-.0079" (0.050-0.201 mm)

(1) This check made at start of disassembly process.

(2) Add this amount to drive pinion rotating torque to obtain total preload.

(3) These checks made during reassembly process as specified.

AXLE ASSEMBLY SPECIFICATIONS (TUNDRA)

Application

Specification

Companion Flange Runout

Lateral & Vertical

.0035" (0.089 mm)

Differential Case Runout

.0016" (0.041 mm)

Drive Pinion Rotating Torque

Initial Check (1)

Starting Preload

4.3-6.9 INCH Lbs. (0.5-0.8 N.m)

Total Preload

N.m)

Final Checks (3)

With NEW Bearing

N.m)

With Reused Bearing

4.4-6.9 INCH Lbs. (0.5-0.8 N.m)

Ring Gear Backlash

.0051-.0071" (0.130-0.180 mm)

Ring Gear Runout

.0020" (0.050 mm)

Side Gear Backlash

.0020-.0079" (0.050-0.201 mm)

(1) This check made at start of disassembly process.

(2) Add this amount to drive pinion rotating torque to obtain total preload.

(3) These checks made during reassembly process as specified.

AXLE ASSEMBLY SPECIFICATIONS (4RUNNER)

Application

Specification

Companion Flange Runout

Lateral & Vertical

.0039" (0.100 mm)

Differential Case Runout

.0028" (0.071 mm)

Drive Pinion Rotating Torque

Initial Check (1)

Starting Preload

4.4-6.9 INCH Lbs. (0.5-0.8 N.m)

Total Preload

N.m)

2001 DRIVE AXLES Differentials & Axle Shafts - Rear Separate Carrier

Final Checks (3)

With NEW Bearing

N.m)

With Reused Bearing

4.4-6.9 INCH Lbs. (0.5-0.8 N.m)

Ring Gear Backlash

.0051-.0071" (0.130-0.180 mm)

Ring Gear Runout

.0028" (0.071 mm)

Side Gear Backlash

.0020-.0079" (0.050-0.201 mm)

(1) This check made at start of disassembly process.

(2) Add this amount to drive pinion rotating torque to obtain total preload.

(3) These checks made during reassembly process as specified.

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