When replacing the skid control ECU perform zero point calibration See Precheck

Check for open or short circuit in harness and connector between delta S sensor (pedal stroke speed sensor) and skid control ECU (See HOW TO USE THE DIAGNOSTIC CHART AND INSPECTION PROCEDURE ). NG Repair or replace harness or connector. 3. Inspect the delta S sensor (pedal stroke speed sensor) terminal voltage (VCP terminal) PREPARATION Disconnect the delta S sensor (pedal stroke speed sensor) connector. 2004 BRAKES ABS With EBD & BA & TRAC & VSC System - Diagnostics - Sequoia a. Turn...

Check the air in fluid

Check output value of the master cylinder pressure sensor No. 1 and No. 2. a. Connect the TOYOTA hand-held tester to the DLC3. b. Turn the ignition switch ON, and push the TOYOTA hand-held tester main switch ON. c. Select the DATALIST mode on the TOYOTA hand-held tester. 2004 BRAKES ABS With EBD & BA & TRAC & VSC System - Diagnostics - Sequoia Check that the brake fluid pressure value of the master cylinder pressure sensor displayed on the TOYOTA hand-held tester...

Dtc B B Left Front Air Bag Sensor Malfunction

The front air bag sensor circuit consists of the air bag sensor assembly and front air bag sensor. DTC 16 B1158 or B1159 could be causes by a front air bag sensor malfunction. 1. Disable air bag system. See DISABLING SYSTEM under DISABLING & ACTIVATING AIR BAG SYSTEM. 2. Connect negative battery cable. Turn ignition switch to ON position. Measure voltage between ground and air bag sensor assembly connector A20, terminal No. 15 (circuit SL+, White Red wire). See Fig. 22 . Measure voltage...

NOTE When replacing the skid control ECU perform the zero point calibration See Precheck

Check the installation condition of steering angle sensor. NG Repair or replace steering angle sensor. OK Go to next step. 3. Check for open and short circuit in harness and connector between steering angle sensor, translate ECU and skid control ECU (See HOW TO USE THE DIAGNOSTIC CHART AND INSPECTION PROCEDURE ). NG Repair or replace harness or connector. NO No problem. YES Go to next step. 5. Replace the skid control ECU and check whether or not the trouble occurs again. YES Replace steering...

Active Test

NOTE Performing the ACTIVE TEST using the TOYOTA Hand-Held tester allows the relay, VSV, actuator and so on to operate without parts removal. Performing the ACTIVE TEST as a first step of troubleshooting is one of the method to shorten the labor time. It is possible to display the DATA LIST during the ACTIVE TEST. a. Connect the TOYOTA Hand-held tester to the DLC3. b. Turn the ignition switch ON. c. According to the display on tester, read the ACTIVE TEST.

As the set temperature increases the voltage decreases

OK Proceed to next circuit inspection shown on problem symptoms table (See page DM 087). However, if DTC 31 is displayed, check and replace integration control and panel. 2. Check front air mix damper position sensor. Remove front air mix servomotor (See INSPECTION ). CHECK Measure resistance between terminals 3 and 4 of front air mix servomotor connector. OK While operating front air mix servomotor, following the procedure, measure resistance between terminals 3 and 4 of front air mix...

Calibration See Precheck

Check sensor rotor and sensor tip. Remove the disc ( HUB & KNUCKLE ). CHECK Check the sensor rotor serrations. OK No scratches, missing teeth or foreign objects. PREPARATION Remove the front speed sensor (See REMOVAL ). 2004 BRAKES ABS With EBD & BA & TRAC & VSC System - Diagnostics - Sequoia Fig. 35 Checking Sensor Rotor Serrations Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. No scratches or foreign objects on the sensor tip. NOTE Remove any foreign matters...

Check

Check that ON and OFF of the VSC TRAC warning light can be shown on the combination meter 2004 BRAKES ABS With EBD & BA & TRAC & VSC System - Diagnostics - Sequoia OK Go to step 4 .p3.34. NG Go to next step. 2. Check for open and short circuit in harness and connector between skid control ECU and VSC TRAC warning light (See HOW TO USE THE DIAGNOSTIC CHART AND INSPECTION PROCEDURE ). NG Repair or replace harness or connector. 3. Check VSC TRAC warning light. See the combination meter...

Coat all parts with ATF prior to installation Coat thrust bearings and races with petroleum jelly prior to installation

Position planetary gear with input shaft pointing upward. Install thrust washer in planetary gear with grooved side facing upward. Install one-way clutch into outer race with flanged side facing upward. See Fig. 32. 2. Install one-way clutch assembly on planetary gear. Install retaining plate and snap ring. Install race on back of planetary gear. Race tabs must be engaged in planetary gear. See Fig. 33. 3. Install ring gear flange and snap ring. Install thrust bearing and race in planetary ring...

Courtesy of Toyota Motor Sales Usa Inc

Check that the injectors rotate smoothly. If injectors do not rotate smoothly, the probable cause is incorrect installation of O-rings. Replace the O-rings. k. Position injector connector outward. l. Tighten the 4 nuts holding the delivery pipes to the lower intake manifold. Torque 21 N.m (214 kgf.cm, 15 ft.lbf) m. Connect the 8 injectors connectors. Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

Data List

NOTE According to the DATA LIST displayed by the TOYOTA Hand-held tester, you can read the value of the switch, sensor, actuator and so on without parts removal. Reading the DATA LIST as a first step of troubleshooting is one of the method to shorten the labor time. a. Connect the TOYOTA Hand-held tester to the DLC3. b. Turn the ignition switch ON. c. According to the display on tester, read the DATA LIST. A C SW Push ON A CSW Release. OFF

Dtc B Half Connection In Air Bag Sensor Assembly Connector Description

The air bag sensor assembly consists of an air bag sensor, safing sensor, drive circuit, diagnosis circuit and ignition control circuit. The air bag sensor assembly detects partial connection of an air bag sensor connector. A DTC is recorded when the air bag sensor assembly senses an open in the electrical connection mechanism of an air bag sensor connector or in the air bag system circuit. 2004 ACCESSORIES SAFETY EQUIPMENT Toyota - Air Bag Restraint Systems DTC 24 B1135 could be caused by a...

Dtc B Open In Passengerside Seat Belt Pretensioner Squib Circuit

The passenger-side seat belt pretensioner squib circuit consists of the air bag sensor assembly and passengerside seat belt pretensioner. The squib circuit causes the passenger-side seat belt pretensioner to deploy when deployment conditions are satisfied. DTC 64 B0131 could be caused by an open in Yellow Black (circuit PR+) or Yellow (circuit PR-) wires in passenger-side seat belt pretensioner squib circuit, passenger-side seat belt pretensioner squib malfunction or air bag sensor assembly...

Dtc B Short In Passengerside Seat Belt Pretensioner Squib Circuit

The passenger-side seat belt pretensioner squib circuit consists of the air bag sensor assembly and passengerside seat belt pretensioner. The squib circuit causes the passenger-side seat belt pretensioner to deploy when deployment conditions are satisfied. 2004 ACCESSORIES SAFETY EQUIPMENT Toyota - Air Bag Restraint Systems DTC 63 B0130 could be caused by a short between Yellow Black (circuit PR+) and Yellow (circuit PR-) wires in passenger-side seat belt pretensioner squib circuit,...

Dtc B Short To Battery In Right Side Head Impact Air Bag Module Squib Circuit

The right side head impact air bag module squib circuit consists of the air bag sensor assembly and right side head impact air bag module. The squib circuit causes the right side head impact air bag module to deploy when deployment conditions are satisfied. DTC 82 B1163 could be caused by a short to battery in Yellow Violet (circuit ICR+) and Yellow Orange (circuit ICR-) wires in right side head impact air bag module squib circuit, right side head impact air bag module squib malfunction or air...

Dtc B Short To Ground In Driverside Seat Belt Pretensioner Squib Circuit

The driver-side seat belt pretensioner squib circuit consists of the air bag sensor assembly and driver-side seat belt pretensioner. The squib circuit causes the driver-side seat belt pretensioner to deploy when deployment conditions are satisfied. DTC 71 B0137 could be caused by a short to ground in Yellow Black (circuit PL+) and Yellow (circuit PL-) wires in driver-side seat belt pretensioner squib circuit, driver-side seat belt pretensioner squib malfunction or air bag sensor assembly...

Dtc B Short To Ground In Left Side Head Impact Air Bag Module Squib Circuit

The left side head impact air bag module squib circuit consists of the air bag sensor assembly and left side head impact air bag module. The squib circuit causes the left side head impact air bag module to deploy when deployment conditions are satisfied. 2004 ACCESSORIES SAFETY EQUIPMENT Toyota - Air Bag Restraint Systems DTC 85 B1167 could be caused by a short to ground in Yellow Violet (circuit ICL+) and Yellow Orange (circuit ICL-) wires in left side head impact air bag module squib circuit,...

Ft Lbs Nm

2004 ACCESSORIES SAFETY EQUIPMENT Toyota - Air Bag Restraint Systems 2004 ACCESSORIES SAFETY EQUIPMENT Toyota - Air Bag Restraint Systems Air bag sensor assembly mounting screws Passenger-side air bag module-to-instrument panel reinforcement bolts Seat belt pretensioner (retractor) mounting bolts Driver-side air bag module mounting screws Head impact air bag module mounting bolts Passenger-side air bag module-to-instrument panel bolts

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Fig. 48 Checking Yaw Rate (Deceleration) Sensor Installation Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. NG Install yaw rate (deceleration) sensor correctly. OK Go to next step. 2. Check output value of the deceleration sensor. a. Remove the 2 bolts and the yaw rate (deceleration) sensor assembly with the connector still connected. b. Connect the hand-held tester to the DLC3. c. Turn the ignition switch to the ON position and turn the hand-held tester main switch on. 2004 BRAKES ABS With EBD...

Dla

Fig. 53 Checking Ring Gear Backlash Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. 2004 DRIVELINE AXLES Rear Differential Carrier - Sequoia Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. a. Align the matchmarks on the cap and carrier. b. Install and torque the 4 bolts. Torque 113 N.m (1,150 kgf.cm, 83 ft.lbf)

Eft

Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. Washer thickness 2004 DRIVELINE AXLES Rear Differential Carrier - Sequoia Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. 14. REMOVE COMPANION FLANGE (See DISASSEMBLY ) 15. REMOVE FRONT BEARING (See DISASSEMBLY ) 16. INSTALL NEW BEARING SPACER, 2 WASHERS AND FRONT BEARING a. Install a new bearing spacer and 2 washers, and place the front bearing. b. Using SST and the companion flange, install the front bearing then remove the companion flange. SST...

Lrg

Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. 11. ADJUST DRIVE PINION PRELOAD (See REASSEMBLY ) 13. INSTALL FRONT PROPELLER SHAFT (See INSTALLATION ) 2004 DRIVELINE AXLES Front Differential Rear Oil Seal - Sequoia Fig. 9 Adjusting Drive Pinion Preload Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. 14. FILL DIFFERENTIAL WITH HYPOID GEAR OIL 2004 DRIVELINE AXLES Front Differential Rear Oil Seal - Sequoia Torque 39 N.m (400 kgf.cm, 29 ft.lbf) Oil type Hypoid gear oil API GL-5 Recommended oil...

Nec

Fig. 38 Installing Drive Pinion Bearing Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. SST 09506-35010 7. TEMPORARILY ADJUST DRIVE PINION PRELOAD a. Install the drive pinion and front bearing. NOTE After adjusting the ring gear tooth contact pattern, assemble the spacer, washers and oil seal. b. Using SST, install the companion flange. SST 09950-30012 (09951-03010, 09953-03010, 09954-03010, 09955-03030, 09956-03050) c. Coat the threads of a new nut with hypoid gear oil. 2004 DRIVELINE AXLES Rear...

Hold the shaft assembly with your hand so that it does not rotate

2004 STEERING Tilt Steering Column - Sequoia Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. c. Using a screwdriver, remove the No. 2 steering column ring. d. Remove the spring retainer, compression spring, upper bearing inner race seat and inner race. 13. REMOVE TILT LEVER Remove the tilt lever lock shaft and shift lever.

If Necessary Replace Shaft Bearing

Using SST and a press, press out the shaft bearing. SST 09950-60010 (09951-00400), 09950-70010 (09951-07360) 2004 STEERING Tilt Steering Column - Sequoia Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. b. Coat a new shaft bearing with molybdenum disulfide lithium base grease. c. Using SST and a press, press in the shaft bearing. SST 09950-60010 (09951-00460), 09950-70010 (09951-07150) 2004 STEERING Tilt Steering Column - Sequoia

If the ABS warning light and Vsc Trac warning light do not

2004 BRAKES ABS With EBD & BA & TRAC & VSC System - Diagnostics - Sequoia blink, inspect the ABS warning light circuit, VSC TRAC warning light circuit and TS terminal circuit (See ABS WARNING LIGHT CIRCUIT , VSC TRAC WARNING LIGHT CIRCUIT and TS TERMINAL CIRCUIT ). 6. Keep the vehicle in the stationary condition on the flat place for 4 sec. or more. Fig. 12 Measuring Time Between Two Signals Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. b. Check the yaw rate and deceleration sensor....

Indicator Check

Turn the ignition switch to on while pressing the A C control AUTO switch and R F SW simultaneously. 2004 ACCESSORIES & EQUIPMENT Air Conditioning System - Diagnostics - Sequoia Fig. 5 Identifying Auto S W & R F Switch Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. Fig. 5 Identifying Auto S W & R F Switch Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. b. Check that all the indicators light up and go off at 1 second intervals 4 times in succession.

Inspect Fuel Pump Relay Continuity

Using an ohmmeter, check that there is continuity between terminals 1 and 2. If there is no continuity, replace the relay. b. Check that there is continuity between terminals 3 and 4. If there is no continuity, replace the relay. Fig. 75 Checking Continuity Between Terminals Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. Fig. 75 Checking Continuity Between Terminals Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

Inspect Vsv For Ground

Using an ohmmeter, check that there is no continuity between each terminal and the body. If there is continuity, replace the VSV. Fig. 86 Checking For NO Continuity Between Terminals Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. Fig. 86 Checking For NO Continuity Between Terminals Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. a. Check that air flows from ports A to B. Fig. 87 Checking Air Flows From Ports Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. Fig. 87 Checking Air Flows From Ports Courtesy...

Install Engine And Transmission Assembly In Vehicle

Attach the engine chain hoist to the engine hangers. b. Slowly lower the engine and transmission assembly into the engine compartment. c. Attach the engine mounting brackets to the frame brackets. 2004 ENGINE Engine Unit (2WD) - Sequoia Fig. 25 Lowering Engine Assembly Into Engine Compartment Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. d. Keep the engine level with a j ack. 2004 ENGINE Engine Unit (2WD) - Sequoia

Install Heated Oxygen Sensor

Install 2 new gaskets from the 2 heated oxygen sensors. b. Install the 2 heated oxygen sensors and protector with the 4 nuts from the front exhaust pipe. Torque 20 N.m (200 kgf.cm, 14 ft.lbf) 2004 DRIVELINE AXLES Rear Differential Front Oil Seal - Sequoia Rear Differential Front Oil Seal - Sequoia Fig. 1 Exploded View Of Rear Differential Front Oil Seal Relating Components Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. Fig. 1 Exploded View Of Rear Differential Front Oil Seal Relating...

Integration Control And Panel

Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. 2004 ACCESSORIES & EQUIPMENT Air Conditioning System - Diagnostics - Sequoia IG+ < -t GNU (119-2 (-> 119-10) A C refrigerant pressure less than 0.19 MPa (2.0 kgf ori ) or more than 3.14 MPa (3 Kgf cm2) GND Bod ground (119 10 < - Body ground)1 IGON Ambient temp 40 *C(10+ F) (Built in Fr. AIC control panel Rr. 'V control panel) (Built in Fr. A C control panel t Rr. A C control panel) (Built In Fr. A...

N

G02927923 Fig. 49 Torquing Rack End Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. c. Using a brass bar and hammer, stake the washer. d. Perform the same manner described above to the other side. 2004 STEERING Power Steering Gear - Sequoia Fig. 50 Staking Washer Using Brass Bar & Hammer Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. 17. INSTALL RH AND LH RACK BOOTS, CLAMPS AND CLIPS a. Ensure that the steering rack hole is not clogged with grease. NOTE If the hole is clogged, the pressure inside...

NOTE After giving the ring gear rotations or more recheck the back lash

Using a torque wrench, measure the total preload with the teeth of the drive pinion and ring gear in contact. Drive pinion preload plus 0.4 - 0.6 N.m (4 - 6 kgf.cm, 3.5 - 5.2 in lbf) 2004 DRIVELINE AXLES Rear Differential Carrier - Sequoia Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. 13. INSPECT TOOTH CONTACT BETWEEN RING GEAR AND DRIVE PINION a. Coat 3 or 4 teeth at three different positions on the ring gear with red lead primer. b. Hold the companion flange firmly and rotate the ring gear in...

NOTE As the temperature increases the voltage decreases

OK Proceed to next circuit inspection shown on problem symptoms table (See page DM 087). However, if DTC 13 is displayed, check and replace integration control and panel. 2. Check front evaporator temperature sensor. Remove front evaporator temperature sensor. CHECK Measure resistance between terminals 1 and 2 of evaporator temperature sensor connector at each temperature. at 0 C (32 F) 4.5 - 5.2 kohm at 15 C(59 F) 2.0-2.7 kohm 2004 ACCESSORIES & EQUIPMENT Air Conditioning System -...

NOTE If instrument panel or instrument panel reinforcement is deformed or cracked replace with new part

Before proceeding, see AIR BAG SAFETY PRECAUTIONS . Disable air bag system. See DISABLING SYSTEM under DISABLING & ACTIVATING AIR BAG SYSTEM. 2. Remove right and left front door scuff plates and cowl side trim panels. See Fig. 16 . Remove right and left side panels. Remove lower finish panel. Remove glove box door. Remove lower No. 2 finish panel. Disconnect passenger-side air bag module connector. See Fig. 2 . 3. Remove shifter knob and shifter hole cover. See Fig. 10 . Remove upper console...

NOTE Make sure that the boots are not twisted

2004 SUSPENSION Front Wheel Alignment - Sequoia Fig. 12 Identifying Rack End Length Difference Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. Turn the steering wheel fully and measure the turning angle. 2004 SUSPENSION Front Wheel Alignment - Sequoia Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. 34 01' - 37 01' (34.01 -37.01 ) 34 12' - 37 12' (34.20 -37.20 ) 34 10' - 37 10' (34.17 -37.17 ) 2004 SUSPENSION Front Wheel Alignment - Sequoia If the right and...

NOTE Take care not to scratch the serration of the speed sensor rotor

On all models, remove oil seal (outside). Using a screwdriver, remove the oil seal (outside) from the steering knuckle. 6. Using snap ring pliers, remove the snap ring. Using Special Tool (09950-60020, 09951-00810, 0995070010, 09951-07150) and a press, remove the bearing from the steering knuckle. See Fig. 2 . Fig. 1 Exploded View Of Front Axle Hub & Bearing Assembly Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. Fig. 1 Exploded View Of Front Axle Hub & Bearing Assembly Courtesy of TOYOTA...

P

Fig. 4 Checking Continuity Between Each Terminal (Switch On) Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. 2004 DRIVELINE AXLES A.D.D. Control System - Sequoia 4. INSPECT TRANSFER 4WD POSITION SWITCH (See INSPECTION ) 5. REMOVE A.D.D. ACTUATOR (See DISASSEMBLY ) 6. INSPECT CLUTCH HUB AND CLUTCH SLEEVE a. Check the clutch hub and clutch sleeve for wear and damage. b. Check that clutch sleeve slides smoothly on the clutch hub. 2004 DRIVELINE AXLES A.D.D. Control System - Sequoia Fig. 5 Checking...

Reassembly

Install the 2 thrust washers to the side gears. b. Install the 2 side gears with the thrust washers, 2 pinion gears, 2 pinion gear thrust washers and pinion shaft. NOTE Align the holes for the straight pin in the differential case and pinion shaft. 2004 DRIVELINE AXLES Rear Differential Carrier - Sequoia Fig. 30 Installing Thrust Washer To Side Gear Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. c. Using a dial indicator, measure the side gear backlash while holding one pinion gear toward the...

Removal

DISCONNECT RADIATOR RESERVOIR HOSE FROM RADIATOR 4. DISCONNECT UPPER RADIATOR HOSE FROM RADIATOR 5. DISCONNECT LOWER RADIATOR HOSE FROM RADIATOR 6. DISCONNECT A T OIL COOLER HOSES FROM RADIATOR Remove the 2 clips and No. 2 fan shroud. 8. REMOVE RADIATOR ASSEMBLY Remove the 4 bolts and radiator assembly. Remove the 4 bolts and No. 1 fan shroud. Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

Remove Engine Assembly From Vehicle

Attach the engine chain hoist to the engine hangers. b. Remove the 4 bolts holding the engine mounting brackets to the frame brackets. 2004 ENGINE Engine Unit (4WD) - Sequoia Fig. 9 Removing Engine Mounting Brackets To Frame Brackets Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. c. Lift the engine out of the vehicle slowly and carefully.

Replacement

REPLACE COMPANION FLANGE DUST DEFLECTOR a. Using SST, a socket wrench and a press, remove the dust deflector. SST 09950-00020 2004 DRIVELINE AXLES Rear Differential Carrier - Sequoia Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. b. Using SST, a press and steel plate, install a new dust deflector. 2004 DRIVELINE AXLES Rear Differential Carrier - Sequoia Fig. 29 Installing New Dust Deflector Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. Fig. 29...

Terminals Continuity

2004 BRAKES ABS With EBD & BA & TRAC & VSC System - Diagnostics - Sequoia Fig. 91 Connecting Terminal For Measuring Resistance & Continuity Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. Fig. 91 Connecting Terminal For Measuring Resistance & Continuity Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. NG Replace brake booster ( VACUUM BRAKE BOOSTER ). OK Go to next step. 2. Check for open and short circuit in harness and connector between booster pedal switch and skid control ECU (See...

Transmission

The Vehicle Identification Number (VIN) is used for correct identification of component parts. The vehicle identification number is located on the upper left corner of the instrument panel, under the windshield. The certification label is located on the left front door pillar. See Fig. 1. 2001-05 AUTOMATIC TRANSMISSIONS A340E & A340F Overhaul Fig. 1 Locating Vehicle Identification Number Plates (Typical) Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. Sequoia, Tacoma, Tundra & 4Runner

Warning Gas is harmless but be careful of metal debris from drilling

To dispose of shock absorber gas after removal of shock absorber, fully extend rod and drill a hole in cylinder to remove gas inside. See Fig. 11 . Fig. 11 Locating Shock Absorber Disposal Drilling Area Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. Fig. 11 Locating Shock Absorber Disposal Drilling Area Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. Ensure that coil spring end is positioned correctly. See Fig. 10 . If coil spring end is not in correct position, reinstall coil spring. Install shock...

Washer

Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. Washer thickness 14. REMOVE COMPANION FLANGE AND OIL SLINGER (See DISASSEMBLY ) 15. REMOVE REAR BEARING (See DISASSEMBLY ) 16. INSTALL NEW BEARING SPACER, REAR BEARING AND OIL SLINGER a. Install a new bearing spacer and place the rear bearing and oil slinger. b. Using SST and the companion flange, install the rear bearing, then remove the companion flange. 2004 DRIVELINE AXLES Front Differential Carrier - Sequoia SST 09950-30012 (09951-03010,...

NOTE During testing if DTCs other than DTC B are displayed disregard them

See DISABLING SYSTEM under DISABLING & ACTIVATING AIR BAG 2004 ACCESSORIES SAFETY EQUIPMENT Toyota - Air Bag Restraint Systems 2. Measure resistance between Yellow Red wire (circuit SFL+) and Yellow Green wire (circuit SFL-) of left side air bag squib harness connector. See WIRING DIAGRAMS . If resistance is less than one ohm, go to next step. If resistance is more than one ohm, repair or replace harness or connector between left side air bag squib harness connector...

NOTE During testing if DTCs other than DTC B are displayed disregard them Diagnostic Procedure

See DISABLING SYSTEM under DISABLING & ACTIVATING AIR BAG SYSTEM. 2. Release shorting spring on air bag sensor assembly connector A19. See RELEASING SHORTING SPRING under DIAGNOSTICS. Measure resistance between Yellow Red wire (circuit SFL+) and Yellow Green wire (circuit SFL-) of left side air bag squib harness connector. See WIRING DIAGRAMS . If resistance is more than one megohm, go to next step. If resistance is less than one megohm, repair or replace harness or...

NOTE Start the inspection from step in the case of using the Toyota handheld tester and start from step in the case of

Check output value of the steering angle sensor. PREPARATION a. Connect the TOYOTA hand-held tester to the DLC3. b. Turn the ignition switch ON and push the TOYOTA hand-held tester main switch ON. c. Select the DATALIST mode on the TOYOTA hand-held tester. (Item STEERING ANG) 2004 BRAKES ABS With EBD & BA & TRAC & VSC System - Diagnostics - Sequoia Check that the steering wheel turning angle value of the steering angle sensor displayed on the TOYOTA hand-held tester is changing when...

Inspect Fuel Cutoff Rpm Operation

Increase the engine speed to at least 2,500 rpm. b. Check for injector operating noise. c. Check that when the throttle lever is released, injector operation noise stops momentarily and then resumes. The vehicle should be stopped. Fuel return speed 1,400 rpm 4. DISCONNECT TOYOTA HAND-HELD TESTER OR OBDII SCAN TOOL Fig. 109 Inspecting Fuel Cutoff RPM Operation Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. Fig. 109 Inspecting Fuel Cutoff RPM Operation Courtesy of TOYOTA MOTOR SALES, U.S.A.,...

NOTE Check the speed sensor signal last See Precheck

Check for open and short circuit in harness and connector between each speed sensor and skid control ECU (See HOW TO USE THE DIAGNOSTIC CHART AND INSPECTION PROCEDURE ). NG Repair or replace harness or connector. 2004 BRAKES ABS With EBD & BA & TRAC & VSC System - Diagnostics - Sequoia Check the speed sensor installation. OK The installation bolt is tightened properly and there is no clearance between the sensor and the front steering knuckle or the rear axle carrier. Torque 8.0 N.m...

NOTE There is tolerance of in the speedometer indication

OK Go to step 4 NG Go to next step. a. Make sure that there is no looseness at the connector lock part and connecting part of the connector. b. Disconnect the speed sensor connector. Measure resistance between terminal 1 and 2 of the speed sensor connector. OK 2004 BRAKES ABS With EBD & BA & TRAC & VSC System - Diagnostics - Sequoia Fig. 31 Measuring Resistance Between Terminal Of Speed Sensor Connector Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. Measure resistance between terminal 1...

Dtc B B Right Front Air Bag Sensor Malfunction

The front air bag sensor circuit consists of the air bag sensor assembly and front air bag sensor. DTC 15 B1156 or B1157 could be causes by a front air bag sensor malfunction. 2004 ACCESSORIES SAFETY EQUIPMENT Toyota - Air Bag Restraint Systems 1. Disable air bag system. See DISABLING SYSTEM under DISABLING & ACTIVATING AIR BAG SYSTEM. 2. Connect negative battery cable. Turn ignition switch to ON position. Measure voltage between ground and air bag sensor assembly connector A20, terminal No....

As an example the blinking patterns for normal code and codes are shown on the left

Codes are explained in the code table on DIAGNOSTIC TROUBLE CODE CHART . 5. After completing the check, disconnect terminals Tc and CG of DLC3, and turn off the display. If 2 or more malfunction codes are identified at the same time, the DTC will be displayed in ascending order. 2004 BRAKES ABS With EBD & BA & TRAC & VSC System - Diagnostics - Sequoia Fig. 5 Blinking Pattern For Normal Code And Code 11 & 21 Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. Fig. 5 Blinking Pattern For...

Toyota Sst 09631-12090

Fig. 17 Installing Rear Axle Shaft Into Backing Plate Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. 5. INSTALL SPEED SENSOR ROTOR AND BEARING RETAINER (DIFFERENTIAL SIDE) Using SST and a press, install a new speed sensor rotor and bearing retainer. SST 09631-12090, 09950-60020 (09951-01030) Standard length 132.8 + - 1.0 mm (5.228 + - 0.039 in.) 2004 DRIVELINE AXLES Rear Axle Shaft - Sequoia Fig. 18 Installing New Speed Sensor & Bearing Retainer Courtesy of TOYOTA MOTOR SALES, U.S.A., INC....

Remove Oil Filter Oil Cooler And Filter Bracket Assembly

Disconnect the oil pressure switch connector. b. Take out the vinyl tape, and disconnect the wire from the clamp. c. Turn the clamp counterclockwise, and remove the clamp from the oil filter bracket. d. Disconnect the oil cooler hose from the oil cooler. Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. e. Remove the 2 bolts, nut, the oil filter, oil cooler and filter bracket assembly. f. Remove the gasket from the filter bracket. f. Remove the gasket...

Afr

Fig. 96 Measuring Voltage Between Terminals ACC & GND Of Integration Control & Panel Connector Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. OK Proceed to next circuit inspection shown on problem symptoms table (See PROBLEM SYMPTOMS TABLE ). 2004 ACCESSORIES & EQUIPMENT Air Conditioning System - Diagnostics - Sequoia NG Go to next step. 2. Check CIG fuse. Remove CIG fuse from cowl side J B. CHECK 2004 ACCESSORIES & EQUIPMENT Air Conditioning System - Diagnostics - Sequoia 2004...

NOTE As the temperature increases the resistance decreases

NG Replace front room temperature sensor. 2004 ACCESSORIES & EQUIPMENT Air Conditioning System - Diagnostics - Sequoia 3. Check harness and connector between front room temperature sensor and integration control and panel (See HOW TO USE THE DIAGNOSTIC CHART AND INSPECTION PROCEDURE ). NG Repair or replace harness or connector. OK Check and replace integration control and panel. DTC 12 AMBIENT TEMPERATURE SENSOR CIRCUIT This sensor detects the ambient temperature and sends the appropriate...

NOTE Before inspecting the wheel alignment adjust the vehicle height to the specified value

If the vehicle height is not the specified value, try to adjust it by pushing down on or lifting the body. 2. INSTALL CAMBER-CASTER-KINGPIN GAUGE OR POSITION VEHICLE ON WHEEL ALIGNMENT TESTER Follow the specific instructions of the equipment manufacturer. 2004 SUSPENSION Front Wheel Alignment - Sequoia Fig. 3 Identifying Wheel Alignment Tester Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. 3. INSPECT CAMBER, CASTER AND STEERING AXIS INCLINATION Camber, caster and steering axis inclination 2004...

Voltage V

2004 Sequoia Abs Harness

2004 BRAKES ABS With EBD & BA & TRAC & VSC System - Diagnostics - Sequoia 2004 BRAKES ABS With EBD & BA & TRAC & VSC System - Diagnostics - Sequoia Fig. 75 Measuring Voltage B W Terminal 1 Of Brake Inhibit Relay & Body Ground & 3 & Body Ground Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. NG Check and repair harness or connector. OK Go to next step. 2. Check brake inhibit relay. Check continuity between following terminals of brake inhibit relay. OK a. Apply battery...

Torque Specifications

Brake Line Clamp-To-Knuckle Arm Bolt Lower Ball Joint-To-Lower Control Arm Nut Lower Ball Joint-To-Steering Knuckle Bolts Shock Absorber-To-Lower Control Arm Bolt Nut Stabilizer Bar-To-Lower Control Arm Nuts Steering Knuckle-To-Upper Control Arm Bolt Tie Rod Ends-To-Lower Ball Joint Nuts Upper Ball Joint-To-Upper Control Arm Nut 2004 SUSPENSION Front Wheel Alignment - Sequoia

Diagnostic Trouble Code Chart

If malfunction code is displayed during the DTC check, check the circuit listed for that code in the table below (Proceed to the page given for that circuit.) 2004 ACCESSORIES & EQUIPMENT Air Conditioning System - Diagnostics - Sequoia Front room temperature sensor circuit Harness or connector between front room temp, sensor and integration control and panel Integration control and panel Harness or connector between ambient temp, sensor and integration control and panel Integration control...

Inspect Circuit Opening Relay Continuity

Using an ohmmeter, check that there is continuity between terminals 1 and 2. If there is no continuity, replace the relay. b. Check that there is no continuity between terminals 3 and 5. If there is continuity, replace the relay. Fig. 72 Checking Continuity Between Terminals Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. Fig. 72 Checking Continuity Between Terminals Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. 4. INSPECT CIRCUIT OPENING RELAY OPERATION a. Apply battery positive voltage across...

Connect Pcv Hose To Pcv Valve

Pcv Valve Location 2008 Toyota Tundra

Fig. 49 Connecting Engine Wire Clamps Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. Fig. 49 Connecting Engine Wire Clamps Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. 4. CONNECT VSV FOR EVAP TO UPPER INTAKE MANIFOLD a. Install the VSV for the EVAP to the upper intake manifold. c. Connect the VSV connector for the EVAP. 5. INSTALL THROTTLE BODY COVER BRACKET Install the throttle body cover bracket with the bolt. 6. INSTALL FUEL PRESSURE PULSATION DAMPER (See PRECAUTION ) 7. INSTALL INTAKE AIR...

NOTE When alternately grounding terminals Tc and AB release ground from one terminal and immediately ground the other

Starting with jumper wire connected to terminal Tc, apply body ground alternately to terminal Tc and terminal AB twice each, in cycles of 1 2 to 1 1 2 seconds (sequence is Tc, AB, Tc, AB). Finally, keep applying body ground to terminal Tc until AIR BAG warning light flashes quickly, indicating DTCs are cleared. 2004 ACCESSORIES SAFETY EQUIPMENT Toyota - Air Bag Restraint Systems Connect Toyota hand-held tester to DLC3. DLC3 is located under left side of instrument panel. Clear DTCs by following...

Install Water Inlet

Moon Salutation Poses Printable Chart

Install the water inlet with the 3 nuts. Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. Torque 19 N.m (195 kgf.cm, 14 ft.lbf) 4. START ENGINE AND CHECK FOR COOLANT LEAKS 5. RECHECK ENGINE COOLANT LEVEL 2004 STEERING Tilt Steering Column - Sequoia 2004 STEERING Tilt Steering Column - Sequoia Fig. 1 Tilt Steering Column Components (1 Of 2) Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. Fig. 1 Tilt Steering Column Components (1 Of 2) Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. Fig. 2 Tilt Steering...

NOTE Use following procedure if DTCs are displayed without connecting jumper wire between terminals Tc and CG of DLC

When DLC3 terminals Tc and CG are connected together, air bag sensor assembly is set in Diagnostic Trouble 2004 ACCESSORIES SAFETY EQUIPMENT Toyota - Air Bag Restraint Systems Code (DTC) output mode. DTC is displayed by flashing of AIR BAG warning light. Diagnostic Procedure 1. Turn ignition switch to LOCK position. Disconnect negative battery cable. Wait at least 90 seconds. Access and disconnect air bag sensor assembly connector. See AIR BAG SENSOR ASSEMBLY under REMOVAL & INSTALLATION. 2....

Remove Oil Cooler Pipes For Transmission

2004 ENGINE Engine Unit (2WD) - Sequoia Fig. 13 Lifting Engine Out Of Vehicle Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. Fig. 13 Lifting Engine Out Of Vehicle Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. b. Loosen the 2 union nuts, and remove the 2 oil cooler pipes. 25. REMOVE TORQUE CONVERTER CLUTCH BOLTS a. Remove the bolt and flywheel housing under cover. 2004 ENGINE Engine Unit (2WD) - Sequoia Fig. 14 Removing Flywheel Housing Under Cover Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. b....

Problem Symptoms Table

2004 ACCESSORIES & EQUIPMENT Air Conditioning System - Diagnostics - Sequoia Whole functions of the A C system does riot operate 3. Integration control and panel Air Flow Control No blower operation 4. Integration control and panel 2. Integration control and panel Air Flow Control Insufficient airflow Temperature Control No coot air comes out 3. Refrigeration system inspection with manifold gauge set 6. Front air mix damper position sensor circuit 7. Front air mix damper control servomotor...

Oil Pump

Place oil pump on torque converter while working on pump. Remove seal rings from rear of oil pump. Remove bolts from rear of pump assembly. Remove stator shaft from pump housing. See Fig. 26. Place reference mark on drive and driven gears for reassembly reference and remove from pump housing. If oil seal requires replacement, pry seal from housing with a screwdriver. 1. Clean all components in solvent. Dry with compressed air. Inspect contact surfaces between housing and driven gear for wear....

Stays on when jumper wire is connected between terminals Tc and CG of DLC

When DLC3 terminals Tc and CG are connected together, air bag sensor assembly is set in Diagnostic Trouble Code DTC output mode. DTC is displayed by flashing of AIR BAG warning light. 1. Turn ignition switch from LOCK to ON position. If AIR BAG warning light does not illuminate for about 6 seconds, repair AIR BAG warning light circuit. See WIRING DIAGRAMS . If AIR BAG warning light illuminates for about 6 seconds, go to next step. 2. Measure voltage between DLC3 terminals Tc and CG. See Fig. 20...

Inspect Power Output Of Vapor Pressure Sensor

Toyota Rav 2004 Air Bag Indicator

Connect a voltmeter to terminals 2 and 3, and measure the output voltage. Voltage 3.0 - 3.6 V d. Reinstall the fuel tank cap. Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. 3. DISCONNECT THROTTLE BODY FROM INTAKE MANIFOLDS See REMOVAL 4. REMOVE UPPER AND LOWER INTAKE MANIFOLDS ASSEMBLY See REMOVAL a. Disconnect the knock sensor connectors. b. Using an ohmmeter, check that there is no continuity between the terminal and body. Fig. 102 Checking No Continuity Between Terminals Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. Fig. 102 Checking No Continuity Between Terminals Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. If there is continuity, replace the sensor with SST. Torque 45 N.m 450 kgf.cm, 33 ft.lbf c. Reconnect the knock sensor connectors. 6. REINSTALL UPPER AND LOWER INTAKE MANIFOLDS ASSEMBLY See INSTALLATION 7. REINSTALL THROTTLE BODY TO INTAKE MANIFOLDS See INSTALLATION 8. REINSTALL INTAKE AIR CONNECTOR...

Dtc B Short To Battery In Passengerside Air Bag Module Squib Circuit

The passenger-side air bag squib circuit consists of the air bag sensor assembly and passenger-side air bag module. The squib circuit causes the passenger-side air bag to deploy when deployment conditions are satisfied. DTC 52 B0108 could be caused by a short to battery in Yellow Red circuit P and Yellow Green circuit P- wires in passenger-side air bag squib circuit, passenger-side air bag squib malfunction or air bag sensor assembly malfunction.

Toyota Sequoia Limited

2004 BRAKES ABS With EBD amp BA amp TRAC amp VSC System - Diagnostics - Sequoia DTC C1311 12 BRAKE INHIBIT RELAY CIRCUIT CIRCUIT DESCRIPTION Brake inhibit relay circuit Fig. 73 DTC C1311 12 Detecting Condition Trouble Area Table Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. 2004 BRAKES ABS With EBD amp BA amp TRAC amp VSC System - Diagnostics - Sequoia Fig. 74 Wiring Diagram - Brake Inhibit Relay Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. Fig. 74 Wiring Diagram - Brake Inhibit Relay Courtesy...

Air Bag Warning Light Does Not Illuminate Description

AIR BAG warning light is located in instrument cluster. When air bag system is normal, AIR BAG warning light illuminates for about 6 seconds after ignition switch is turned from LOCK to ON position, and turns off automatically. If a malfunction is present in air bag system, AIR BAG warning light illuminates to inform operator of malfunction. When Data Link Connector 3 DLC3 terminals Tc and CG are connected together, a Diagnostic Trouble Code DTC is displayed by flashing of AIR BAG warning...

Ts Terminal Circuit

In the sensor check mode, a malfunction of the speed sensor that cannot be judged when the vehicle is stopped is judged while driving. Transition to the sensor check mode can be performed by connecting terminal TS and CG of the DLC3 and turning the ignition switch from OFF to ON. Fig. 117 Wiring Diagram TS Terminal Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. Fig. 117 Wiring Diagram TS Terminal Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

Ground Distribution

2004 Sequoia Maf Wiring Diagram

2004 SYSTEM WIRING DIAGRAMS Toyota - Sequoia 2004 SYSTEM WIRING DIAGRAMS Toyota - Sequoia Fig. 22 Ground Distribution Circuit 1 of 3 2004 SYSTEM WIRING DIAGRAMS Toyota - Sequoia 2004 SYSTEM WIRING DIAGRAMS Toyota - Sequoia Fig. 23 Ground Distribution Circuit 2 of 3 2004 SYSTEM WIRING DIAGRAMS Toyota - Sequoia 2004 SYSTEM WIRING DIAGRAMS Toyota - Sequoia Fig. 24 Ground Distribution Circuit S of S

Reinstall Ect Sensor

Air Pressure Sensor Toyota Sequoia

Install a new gasket and the ECT sensor. Torque 19.6 N.m 200 kgf.cm, 14 ft.lbf b. Connect the ECT sensor connector. 8. REINSTALL THROTTLE BODY TO INTAKE MANIFOLDS Install a new gasket and the throttle body with the 2 bolts and 2 nuts. Torque 18 N.m 185 kgf.cm, 13 ft.lbf 9. REINSTALL INTAKE AIR CONNECTOR 10. REFILL WITH ENGINE COOLANT See REPLACEMENT 11. REINSTALL THROTTLE BODY COVER

Abs Ecu Controller Toyota Sequoia 2004

2004 BRAKES ABS With EBD amp BA amp TRAC amp VSC System - Diagnostics - Sequoia 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 Fig. 23 Identifying Skid Control ECU Connector Terminals Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. 2004 BRAKES ABS With EBD amp BA amp TRAC amp VSC System - Diagnostics - Sequoia IG switch ON, vehicle stationary condition IG switch ON, vehicle stationary condition IG switch ON, VSC buzzer does not sound IG switch ON, vehicle stationary condition IG swilcJi ON. brake...

Dtc B Short To Battery In Passengerside Seat Belt Pretensioner Squib Circuit

2004 ACCESSORIES SAFETY EQUIPMENT Toyota - Air Bag Restraint Systems The passenger-side seat belt pretensioner squib circuit consists of the air bag sensor assembly and passengerside seat belt pretensioner. The squib circuit causes the passenger-side seat belt pretensioner to deploy when deployment conditions are satisfied. DTC 62 B0133 could be caused by a short to battery in Yellow Black circuit PR and Yellow circuit PR- wires in passenger-side seat belt pretensioner squib circuit,...

Sst Note Connect SST with vinyl tape

Sst Tool Toyota

Coat the threads of a new nut with hypoid gear oil. 2004 DRIVELINE AXLES Rear Differential Carrier - Sequoia Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. 1. Install the 3 stud bolts to make the heads 40 mm 1.5748 in. out. 2004 DRIVELINE AXLES Rear Differential Carrier - Sequoia Fig. 62 Installing Stud Bolts Heads Out 40 Mm 2Wd Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. Fig. 62 Installing Stud Bolts Heads Out 40 Mm 2Wd Courtesy of TOYOTA MOTOR...

Check Airtightness In Fuel Tank And Filler Pipe

2004 Toyota Sequoia Evap Line

Disconnect the EVAP line hose from the charcoal canister side and then pressurize and make the internal pressure in the fuel tank 4 kPa 41 gf cm2 , 0.58 psi . b. Check that the internal pressure of the fuel tank can be hold for 1 minute. c. Check the connected portions of each hose and pipe. d. Check the installed parts on the fuel tank. If there is no abnormality, replace the fuel tank and filler pipe. e. Reconnect the EVAP line hose to the charcoal canister. 2004 ENGINE PERFORMANCE...

Power Distribution

Toyota 1992 Corolla Radio Connection

2004 SYSTEM WIRING DIAGRAMS Toyota - Sequoia 2004 SYSTEM WIRING DIAGRAMS Toyota - Sequoia Fig. 32 Power Distribution Circuit 1 of 3 2004 SYSTEM WIRING DIAGRAMS Toyota - Sequoia 2004 SYSTEM WIRING DIAGRAMS Toyota - Sequoia Fig. 33 Power Distribution Circuit 2 of 3 2004 SYSTEM WIRING DIAGRAMS Toyota - Sequoia 2004 SYSTEM WIRING DIAGRAMS Toyota - Sequoia Fig. 34 Power Distribution Circuit 3 of 3

NOTE Only wipe the pulleys do not use any cleansing agent

Toyota Sequoia 2004 Timing Marks

Turn the LH camshaft timing pulley. Align the installation mark on the timing belt with the timing mark of the camshaft timing pulley, and hang the timing belt on the LH camshaft timing pulley. Fig. 36 Turning LH Camshaft Timing Pulley amp Aligning Installing Mark Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. c. Turn the LH camshaft timing pulley counterclockwise until there is tension between the crankshaft timing pulley and LH camshaft timing pulley.

Direct Clutch Piston Stroke Specifications

1985 Toyota Hilux Thrust Bearing

If piston stroke is not within specifications, install different thickness flange. Flanges are available in thicknesses of .118-.146 2.99-3.70 mm in .004 .10 mm increments. 6. Install thrust washer in clutch drum. Align tabs of clutch discs. Install direct clutch assembly on forward clutch assembly. Measure distance from end of direct clutch to shaft end of forward clutch. Distance should be 2.803 71.2 mm . See Fig. 36. If distance is not within specifications, components may be incorrectly...

Install Oil Cooler

How Install Oil Cooler Kit

Clean the oil cooler contact surface on the cooler mounting. b. Place a new O-ring to the oil cooler. c. Apply a light coat of engine oil on the threads and under the head of the union bolt. Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. d. Install the oil cooler and plate washer with the union bolt. Fig. 5 Installing Oil Cooler Hose amp Tightening Union Bolts Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. Torque 68.6 N.m 700 kgf.cm, 51 ft.lbf e. Connect the 2 oil cooler hoses to the oil cooler....

Uih

Toyota Sequoia 4wd Transmission Pics

Fig. 4 Removing Engine Rear Mounting Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. 8. DISCONNECT VEHICLE SPEED SENSOR, NEUTRAL POSITION SWITCH, L4 POSITION SWITCH, MOTOR ACTUATOR, NO. 1 AND NO. 2 4WD POSITION SWITCH CONNECTORS 9. REMOVE TRANSFER FROM TRANSMISSION a. Support the transfer with another transmission jack. b. Remove the 8 transfer mounting bolts. c. Pull out the transfer from the transfer adaptor down and toward the rear. 2004 Transmission Transfer - Sequoia Fig. 5 Removing Transfer...

Nm kgfcm ftlbf for B Note Each bolt length is indicated in the illustration

Diesel Toyota Hilux 2001 Timing Belt

106 mm 4.17 in. for 12 mm head A 114 mm 4.49 in. for 14 mm head B Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. INSTALL A C COMPRESSOR See INSTALLATION 20. INSTALL NO. 2 TIMING BELT COVER Install the No. 2 timing belt cover with the 2 bolts. Torque 16 N.m 160 kgf.cm, 12 ft.lbf Fig. 45 Installing No. 2 Timing Belt Cover Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. 21. INSTALL RH NO. 3 TIMING BELT COVER a. Fit the RH No. 3 timing belt cover, matching it with the fan bracket. b. Install the RH No....

Toyota Sst 09023 12700

Sst 09023 12700

Fig. 54 Installing PS Gear Assembly Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. 3. CONNECT PRESSURE FEED AND RETURN TUBES Using SST, connect the tubes. SST 09023-12700 Torque 22 N.m 227 kgf.cm, 16 ft.lbf NOTE Use a torque wrench with a fulcrum length of 300 mm 11.81 in. . This torque value is effective in case that SST is parallel to a torque wrench. Connect the clamp plate and install the bolt. Torque 29 N.m 290 kgf.cm, 21 ft.lbf 5. CONNECT NO. 2 INTERMEDIATE SHAFT ASSEMBLY See INSTALLATION...

When replacing the skid control ECU perform the zero point calibration See Precheck

Air Terminal Wiring Diagram

Connecting terminals Tc and CG of the DLC3 causes the ECU to indicate the DTC by blinking the ABS warning light, VSC TRAC warning light and BRAKE warning light. 2004 BRAKES ABS With EBD amp BA amp TRAC amp VSC System - Diagnostics - Sequoia Fig. 115 Wiring Diagram Tc Terminal Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. Fig. 115 Wiring Diagram Tc Terminal Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. 1. Check voltage between terminal Tc and CG of the DLC3. Measure voltage between terminal Tc and...

Wql

Diesel Toyota Hilux 2001 Timing Belt

Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. Torque 8.8 N.m 90 kgf.cm, 78 in lbf e. Install the steering wheel lower No. 2 cover. f. Install the steering wheel lower No. 3 cover. 16. CHECK STEERING WHEEL CENTER POINT 17. PERFORM ZERO POINT CALIBRATION OF STEERING ANGLE, MASTER CYLINDER PRESSURE, YAW RATE AND DECELERATION SENSORS See PRE-CHECK Fig. 1 Removing Installing Timing Belt Component 1 Of 4 Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. Fig. 2 Removing Installing Timing Belt Components 2...

Rack Teeth

Toyota Corolla 1991 Steering Rack

Fig. 35 Installing Steering Rack Into Rack Housing Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. 2004 STEERING Power Steering Gear - Sequoia a. Coat a new O-ring with power steering fluid and install it on the bushing. b. To prevent oil seal lip damage, wind vinyl tape on the steering rack end, and apply power steering fluid. NOTE Make sure to install the bushing facing in the correct direction. Be careful not to damage the oil seal lip.

Xib

What Meant Gear Backlash

Fig. 50 Installing Differential Case With Outer Race Into Carrier Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. j. Using a dial indicator, while holding the companion flange measure the ring gear backlash. Backlash 0.13 - 0.18 mm 0.0051 - 0.0071 in. If the backlash is not within the specified value, adjust it by either increasing or decreasing the thickness of washers on both sides by an equal amount. NOTE There should be no clearance between the plate washer and the case. Make sure that there...

Removal Installation

Shock Absorber Types

COIL SPRING amp SHOCK ABSORBER Removal - Normal Type Jack up and support body on stands. Remove bolt and disconnect shock absorber from axle housing. Repeat for opposite side of vehicle. See Fig. 8 . Fig. 8 Removing Shock Absorber Normal Type Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. 1. Jack up and support body on stands. Remove bolt and disconnect shock absorber from axle housing. Repeat for opposite side of vehicle. See Fig. 2 . 2. While holding piston rod, remove nut, two retainers,...

NOTE Set the hole of the turn signal bracket to projection of steering column housing

Park Lock Toyota

INSTALL RELEASE LEVER SPRING Using a Torx socket wrench, install the shift lever housing with 3 new Torx screws. Torque 12 N.m 120 kgf.cm, 9 ft.lbf 2004 STEERING Tilt Steering Column - Sequoia Fig. 22 Setting Turn Signal Bracket Hole To Projection To Steering Column Housing Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. 10. INSTALL PARK LOCK CABLE ASSEMBLY See INSTALLATION Using a Torx socket wrench, install the shift lever with a new Torx screw. Torque 18 N.m 180 kgf.cm, 13 ft.lbf 12. INSTALL...

NOTE Use SST in the direction shown in the illustration

REMOVE RACK GUIDE SPRING CAP, RACK GUIDE SPRING AND RACK GUIDE SUB ASSEMBLY a. Using a hexagon wrench, remove the rack guide spring cap. b. Remove the rack guide spring and rack guide sub-assembly. 2004 STEERING Power Steering Gear - Sequoia Fig. 11 Removing Rack Guide Spring Cap Lock Nut Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. Using SST, remove the rack housing cap. SST 09816-30010 2004 STEERING Power Steering Gear - Sequoia Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. Courtesy of...

Install Throttle Body

1992 Toyota Pickup Coolant Bypass Hose

Connect the water bypass hose to the manifold thermostat on the throttle body. Fig. 66 Connecting Water Bypass Hose Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. Fig. 66 Connecting Water Bypass Hose Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. b. Install a new gasket and the throttle body with the 2 bolts and 2 nuts. Torque 18 N.m 185 kgf.cm, 13 ft.lbf c. Connect the water bypass hose and PCV hose to the throttle body. d. Connect the throttle control connector. 2. INSTALL INTAKE AIR CONNECTOR...

Torque Nm kgfcm ftlbf

Stake the front companion flange lock nut. 2004 Transmission Transfer - Sequoia Fig. 60 Installing Front Companion Flange Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. 20. INSTALL REAR COMPANION FLANGE Install the rear companion flange in the same way as the front companion flange. 21. INSTALL TRANSFER UPPER COVER Install a new oil deflector and the transfer upper cover with the 4 bolts. Torque 18 N.m 185 kgf.cm, 13 ft.lbf 2004 Transmission Transfer - Sequoia Fig. 61 Applying FIPG To Front...

Put a shop towel under the delivery pipe Slowly loosen the pulsation damper

Pcv Valve Location Toyota Pickup

DISCONNECT PCV HOSE FROM PCV VALVE 4. DISCONNECT PCV HOSE FROM PCV VALVE Fig. 35 Removing Fuel Pressure Pulsation Damper Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. Fig. 35 Removing Fuel Pressure Pulsation Damper Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. a. Disconnect the VSV connector for EVAP. c. Remove the VSV for EVAP from the intake manifold. 6. REMOVE THROTTLE BODY COVER BRACKET Remove the bolt and throttle body cover bracket. Remove the bolt and throttle body cover bracket. Fig....