Replacement

2004 DRIVELINE/AXLES Front Differential Carrier - Sequoia

1. REPLACE COMPANION FLANGE DUST DEFLECTOR, IF NECESSARY

a. Using SST, a socket wrench and a press, remove the dust deflector. SST 09950-00020

G02927651

Fig. 25: Removing Dust Deflector

Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b. Using SST and a press, install a new dust deflector. SST 09636-20010

2004 DRIVELINE/AXLES Front Differential Carrier - Sequoia

Toilet Flappers Types

Fig. 26: Installing New Dust Deflector

Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

Fig. 26: Installing New Dust Deflector

Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

2. REPLACE INTERMEDIATE SHAFT NO. 2, IF NECESSARY

a. Remove the clutch hub.

2004 DRIVELINE/AXLES Front Differential Carrier - Sequoia

1. Using a snap ring expander, remove the snap ring.

2. Remove the clutch hub from the intermediate shaft No. 2.

G02927653

Fig. 27: Removing Snap Ring & Clutch Hub Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

b. Remove the oil seal.

Using SST, remove the oil seal from the tube.

SST 09308-00010

2004 DRIVELINE/AXLES Front Differential Carrier - Sequoia

1999 Chevy Sensor Pos Bank

Fig. 28: Removing Oil Seal

Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

Fig. 28: Removing Oil Seal

Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

c. Remove the intermediate shaft No. 2 from the tube.

1. Using needle nose pliers, remove the snap ring.

2. Remove the shaft from the tube.

d. Remove the intermediate shaft No. 2 bearing.

1. Using a snap ring expander, remove the snap ring.

2004 DRIVELINE/AXLES Front Differential Carrier - Sequoia

Sst 09309 37010

G02927655

Fig. 29: Removing Snap Ring

Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

2. Using SST, a brass bar and press, remove the bearing. SST 09950-00020

2004 DRIVELINE/AXLES Front Differential Carrier - Sequoia

Removing Bearing

G02927656

Fig. 30: Removing Bearing

Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

e. Install a new intermediate shaft No. 2 bearing.

1. Using SST and a press, install a new bearing.

SST 09309-37010

2. Using a snap ring expander, install a new snap ring.

f. Install the intermediate shaft No. 2 to the tube.

1. Install the shaft into the tube.

2. Using needle nose pliers, install a new snap ring.

2004 DRIVELINE/AXLES Front Differential Carrier - Sequoia

Fig. 31: Installing New Intermediate Shaft No. 2 Bearing Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

g. Install a new oil seal.

1. Using SST and a plastic hammer, install a new oil seal.

SST 09223-15020

Oil seal drive in depth: 5.5 +/- 0.3 mm (0.217 +/- 0.012 in.)

2. Coat the oil seal lip with MP grease.

2004 DRIVELINE/AXLES Front Differential Carrier - Sequoia

Fig. 32: Installing New Oil Seal

Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

Fig. 32: Installing New Oil Seal

Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

h. Install the clutch hub.

1. Install the clutch hub to the shaft.

2. Using a snap ring expander, install a new snap ring.

2004 DRIVELINE/AXLES Front Differential Carrier - Sequoia

Fig. 33: Installing Clutch Hub

Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

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