Backlash mm in

If the backlash is not within the specified value, replace the side gear thrust washer with an appropriate thickness.

HINT:

Refer to the following table to select thrust washers which will ensure that the backlash is within the specified value.

2007 DRIVELINE/AXLES Differential - Sequoia

p C124079

Fig. 64: Measuring Side Gear Backlash

Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

Washer thickness

WASHER THICKNESS SPECIFICATION

Thickness mm (in.)

Thickness mm (in.)

0.96 - 1.04 (0.0378 - 0.0409)

1.16 - 1.24 (0.0457 - 0.0488)

1.06 - 1.14 (0.0417 - 0.0449)

1.26 - 1.34 (0.0496 - 0.0528)

3. Remove the intermediate shaft No. 1.

3. INSTALL FRONT DIFFERENTIAL CARRIER STRAIGHT PIN AND STAKE DIFFERENTIAL CASE

a. Using a pin punch and hammer, install the straight pin through the differential case and hole in the pinion shaft.

b. Stake the differential case.

2007 DRIVELINE/AXLES Differential - Sequoia

The Straight Pin Hammer

Fig. 65: Installing Straight Pin Through Differential Case & Hole In Pinion Shaft Using A Pin Punch & Hammer

Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

Fig. 65: Installing Straight Pin Through Differential Case & Hole In Pinion Shaft Using A Pin Punch & Hammer

Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

4. INSTALL DIFFERENTIAL RING GEAR

a. Clean the contact surfaces of the differential case and ring gear.

b. Heat the ring gear to about 100°C (212°F) in boiling water.

c. Carefully take the ring gear out of the boiling water.

2007 DRIVELINE/AXLES Differential - Sequoia

Fig. 66: Heating Ring Gear In Boiling Water Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

d. After the moisture on the ring gear has completely evaporated, quickly install the ring gear to the differential case.

HINT:

Align the matchmarks on the ring gear and differential case.

e. Temporarily install 5 new lock plates and 10 bolts so that the bolt holes in the ring gear and differential case are aligned.

f. After the ring gear has cooled sufficiently, torque the ring gear set bolts. Torque: 97 N*m (985 kgf*cm, 71 ft.*lbf)

g. Using a chisel and hammer, stake the 5 lock plates. HINT:

Stake the claws of the lock plates to fix the bolts. For the claw contacting the protruding portion of

2007 DRIVELINE/AXLES Differential - Sequoia the bolt, stake only the half of it along the tightening direction.

Fig. 67: Staking Lock Plates Using A Chisel & Hammer Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

5. INSTALL FRONT DIFFERENTIAL SIDE GEAR NEEDLE ROLLER BEARING

a. Using SST and a press, install the bearings into the differential case.

SST 09226-10010

2007 DRIVELINE/AXLES Differential - Sequoia

Toyota Sequoia Gear Lever
Fig. 68: Installing Front Differential Side Gear Needle Roller Bearing Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

6. INSTALL BEARING OUTER RACE

If replacing the side bearings, fit the thinnest new plate washers to each bearing outer race. If reusing the bearings, fit the new washers with the same thickness as the washer which was removed.

a. Install a new plate washer to the side bearing retainer.

b. Using SST and a press, install the bearing outer race.

SST 09950-60020 (09951-00790), 09950-70010 (09951-07150)

c. Install a new plate washer to the differential carrier.

2007 DRIVELINE/AXLES Differential - Sequoia

Fig. 69: Installing Bearing Outer Race Using SST & A Press Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

d. Using SST and a press, install the bearing outer race.

SST 09950-60020 (09951-00790), 09950-70010 (09951-07150)

2007 DRIVELINE/AXLES Differential - Sequoia

Fig. 70: Installing Bearing Outer Race

Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

Fig. 70: Installing Bearing Outer Race

Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

7. INSTALL FRONT DIFFERENTIAL PINION SHAFT AND REAR BEARING OUTER RACES

a. Using SST, install the 2 outer races.

SST 09570-22011

2007 DRIVELINE/AXLES Differential - Sequoia

2007 DRIVELINE/AXLES Differential - Sequoia

Was this article helpful?

0 0
Do It Yourself Car Diagnosis

Do It Yourself Car Diagnosis

Don't pay hundreds of dollars to find out what is wrong with your car. This book is dedicated to helping the do it yourself home and independent technician understand and use OBD-II technology to diagnose and repair their own vehicles.

Get My Free Ebook


Post a comment