Slide Door Outer Panel

REMOVAL

Cut and Join Location
Cut and Join Location

Hemming Location

Disc Sander

1. Cut and join the parts at the locations as shown above. 2. After grinding off the hemming location, remove the outer panel.

INSTALLATION

BODY PANEL REPLACEMENT

RE-37

Butt Weld

Butt Weld

Butt Weld

Body Sealer

Butt Weld

Body Sealer about 10 mm

Body Sealer about 10 mm

Body Sealer

Do not close the drain hole.

Cloth Tape

Cloth Tape

©

\

Hemming Tool

mm

in.

10

0.39

1. Before temporarily installilng the new parts, apply body sealer to the reinforcement, side impact protection beam and back side of the new parts.

HINT.

1) Apply just enough sealer for the reinforcement and side impact beam to touch the new panel. Apply sealer evenly around the flange area, about 10 mm (0.39 in.) from the edge, as shown.

2) For other sealing points, refer to section AR.

2. Bend the flange hem about 30° with a hammer and dolly, then fasten tightly with a hemming tool.

HINT:

1) Perform hemming in three steps, being careful not to warp the panel.

2) If a hemming tool cannot be used, hem with a hammer and dolly.

AP-4 APPENDIX - Silencer Sheet Installation Areas

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