Assembly Of Master Cylinder

1. APPLY LITHIUM SOAP BASE GLYCOL GREASE TO RUBBER PARTS INDICATED BY ARROWS

2. INSTALL TWO SPRINGS AND PISTONS

NOTICE: Be careful not to damage the rubber lips on the pistons.

(a) Insert the two springs and pistons straight in, not at an angle.

NOTICE: If inserted at an angle, there is a possibility of damaging the cylinder bore.

(b) Push in the piston with a screwdriver and install the snap ring with snap ring pliers.

HINT: Tape the screwdriver tip before use.

3. INSTALL PISTON STOPPER BOLT

Using a screwdriver, push the piston in all the way and install the piston stopper bolt over the gasket. Torque the bolt.

4. INSTALL TWO GROMMETS

5. INSTALL RESERVOIR

(a) Install the cap and strainer to the reservoir.

(b) Push the reservoir onto the cylinder.

(cl Install the set screw while pushing on the reservoir. Torque: 17.5 kg-cm (15.2 in. lb, 1.7 N-m)

NOTICE: Because the master cylinder and reservoir tank union is a grommet type, the set screw is designed to not separate the reservoir from cylinder and will not tighten down the reservoir. Therefore, there is a clearance at point A. Do not insert washers or an equivalent when tightening.

(w/ Anti-Iock Brake System) COMPONENTS

Reservoir

Grommet

Cylinder Body Straight Pin —

Reservoir

Grommet

Cylinder Body Straight Pin —

Snap Ring

Snap Ring

[kg-cm Ift-lb, N-m)| : Specified torque ♦ Non-reusable part

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