Assembly Of Output Shaft Assembly

1. INSERT NO. 1 AND NO.2 CLUTCH HUB INTO HUB SLEEVE

(a) Install the clutch hub and shifting keys to the hub sleeve.

(b) Install the shifting key springs under the shifting keys.

NOTICE: Install the key springs positioned so that their end gaps are not in line.

2. INSTALL THIRD GEAR AND NO.2 HUB SLEEVE ON OUTPUT SHAFT

(a) Apply gear oil to the shaft and needle roller bearing.

(b) Place the synchronizer ring on the gear and align the ring slots with the shifting keys.

(c) Install the needle roller bearing in the 3rd gear.

(d) Using a press, install the 3rd gear and No.2 hub sleeve.

3. INSTALL SNAP RING

(a) Select a snap ring that will allow minimum axial play.

Mark

Thickness

mm (in.)

A

1.80 - 1.85 <0.0709

0.0728»

8

1.85 - 1.90 (0.0728

- 0.0748»

C

1.90 - 1.95 (0.0748

- 0.0768»

D

1.95 - 2.00 (0.0768

- 0.0787»

E

2.00 - 2.05 (0.0787

- 0.0807»

F

2.05 - 2.10 (0.0807

- 0.0827»

G

2.10 - 2.15 (0.0827

- 0.0846»

(b) Using snap ring pliers, install the snap ring.

(b) Using snap ring pliers, install the snap ring.

MEASURE THIRD GEAR THRUST CLEARANCE

Using a feeler gauge, measure the 3rd gear thrust clearance.

INSTALL SECOND GEAR AND N0.1 HUB SLEEVE

(a) Apply gear oil to the shaft and needle roller bearing.

Place the synchronizer ring on the gear and align the ring slots with the shifting keys.

Install the needle roller bearing in the 2nd gear.

(d) Using a press, install the 2nd gear and No.1 hub sleeve.

INSTALL SNAP RING

(a) Select a snap ring that will allow minimum axial play.

Mark

Thickness

mm Jin.)

A

2.30 - 2.35 (0.0906

0.0925)

B

2.35 - 2.40 (0.0925

- 0.0945)

C

2.40 - 2.45 (0.0945

- 0.0965)

D

2.45 - 2.50 (0.0965

- 0.0984)

E

2.50 - 2.55 (0.0984

- 0.1004)

F

2.55 - 2.60 (0.1004

- 0.1024)

G

2.60 - 2.65 (0.1024

- 0.1043)

(b) Using a screwdriver and hammer, install the snap ring.

(b) Using a screwdriver and hammer, install the snap ring.

Was this article helpful?

0 0

Post a comment