HINT: Assemble the parts in the correct direction as shown.
1. APPLY HIGH TEMPERATURE GREASE ON BACKING PLATE AS SHOWN
Apply high temperature grease to the sliding surfaces of the shoe.
2. APPLY HIGH TEMPERATURE GREASE TO ADJUSTER AS SHOWN
3. CONNECT PARKING BRAKE CABLE TO PARKING BRAKE LEVER
(a) Install the shoe hold-down springs, cups and pins.
(b) Connect the parking brake cable to the parking brake lever of the rear shoe.
Slide in the rear shoe between the shoe hold-down spring cup and the backing plate, and check that the parking brake cable is properly hooked in the cable guide. CAUTION: Do not allow oil or grease to get on the rubbing face.
INSTALL TENSION SPRING. FRONT SHOE AND ADJUSTER
(al Install the tension spring to the rear shoe.
(b) Install the front shoe to the tension spring.
(c) Install the adjuster between the front and rear shoes.
(d) Slide in the front shoe between the shoe hold-down spring cup and the backing plate.
6. INSTALL STRUT WITH SPRING
Install the strut with the spring forward.
7. INSTALL SHOE RETURN SPRINGS
Using SST, install the front return spring and then install the rear return spring.
8. INSTALL ROTOR DISC
(a) Before installing, polish the disc and shoe surfaces with sandpaper, (bl Align the matchmarks and install the rotor disc. HINT: If there is no matchmarks, temporarily install the rotor disc and measure the rotor disc runout and install the rotor disc in best position. (See step 3 on page BR-36)
9. ADJUST PARKING BRAKE SHOE CLEARANCE
(a) Temporarily install the hub nuts, lb) Remove the hole plug.
(c) Turn the adjuster and expand the shoes until the rotor disc locks.
(d> Return the adjuster eight notches.
(e) Install the hole plug.
10. INSTALL REAR DISC BRAKE ASSEMBLY
Install the disc brake and torque the two mounting bolts. Torque: 475 kg-cm (34 ft-lb, 47 N-m)
11. INSTALL REAR WHEEL
12. BEDDING DOWN PARKING BRAKE SHOES AND DISC
(a) Drive the vehicle at about 50 km/h (31 mph) on a safe, level and dry road.
<b> With the parking brake release button pushed in, pull on the lever with 9 kg (19.8 lb, 88 N) of force.
(c) Drive the vehicle for about 400 meters (0.25 mile) in this condition.
(d) Repeat this procedure two or three times.
13. RECHECK AND ADJUST PARKING BRAKE LEVER TRAVEL (See page BR-7)
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