Components Contd

Toyota 4runner Input Shaft

Synchronizer Ring

Input Shaft

Speedometer Drive Gear

No. 5 Gear Spline Piece

Rear Bearing Retainer

Counter Gear

Synchronize* R

Thrust Washer

No. 3 Hub Sleeve

Counter 5th Gear

Reverse Idler Gear Shaft

Reverse Idler Gear

No. 2 Hub Sleeve

Needle Roller 8earing

Synchronizer Ring

No. 2 Clutch Hub

Output Shaft

Reverse Gear

Needle Roller Bearing !

Thrust Washer

Needle Roller 8earing

No. 1 Clutch Hub

Synchronizer Ring

Synchronizer Ring kg-cm (It-lb, N m)| : Specified torque

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DISASSEMBLY OF TRANSMISSION

1. REMOVE RELEASE FORK AND BEARING

REMOVE BACK-UP LIGHT SWITCH, SPEEDOMETER DRIVEN GEAR. SHIFT LEVER RETAINER, REAR SPEED SENSOR (w/ A.B.S.) AND RESTRICT PINS

REMOVE CLUTCH HOUSING FROM TRANSMISSION CASE

REMOVE STRAIGHT SCREW PLUG, SPRING AND BALL

(a) Using a torx socket wrench, remove the screw plug from the transfer adaptor.

(b) Using a magnetic finger, remove the spring and ball.

REMOVE EXTENSION HOUSING

(a) Remove the ten bolts.

(b) Remove the shift lever housing set bolt.

(c) Using a plastic hammer, tap the extension housing and remove the shift lever housing and shift and select lever.

6. REMOVE FRONT BEARING RETAINER

(a> Remove the eight bolts.

(b) Using a plastic hammer, tap the front bearing retainer.

7. REMOVE BEARING SNAP RINGS

Using snap ring pliers, remove the two snap rings.

8. SEPARATE INTERMEDIATE PLATE FROM TRANSMISSION CASE

(a) Using a brass bar and hammer, carefully tap off the transmission case.

(b) Remove the transmission case from the intermediate plate.

9. REMOVE MAGNET FROM INTERMEDIATE PLATE

10. MOUNT INTERMEDIATE PLATE IN VISE

(a) Use two clutch housing bolts, plate washers and suitable nuts as shown.

NOTICE: Install the plate washers in reverse of normal. Increase or decrease plate washers so that the bolt tip and front tip surface of the nut are aligned.

(b) Mount the intermediate plate in a vise.

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11. REMOVE STRAIGHT SCREW PLUGS. LOCKING BALLS AND SPRINGS

(a) Using a torx socket wrench, remove the four plugs.

(b) Using a magnetic finger, remove the four springs and balls.

12. REMOVE SHIFT FORK SET BOLTS

13. REMOVE SNAP RINGS

Using two screwdrivers and a hammer, remove the three snap rings.

14. REMOVE SLOTTED SPRING PINS

Using a pin punch and hammer, drive out the two pins.

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15. REMOVE NO.5 SHIFT FORK SHAFT

Pull out No. 5 shift fork shaft from the intermediate plate.

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16. REMOVE NO.2 SHIFT FORK SHAFT AND SHIFT FORK

(a) Pull out No.2 shift fork shaft from the intermediate plate.

(b) Remove No.2 shift fork.

(c) Using a magnetic finger, remove the interlock pin from the intermediate plate.

17. REMOVE N0.1 SHIFT FORK SHAFT

(a) Pull out No.1 shift fork shaft from the intermediate plate.

(b> Using a magnetic finger, remove the interlock pins from the shaft hole and intermediate plate.

18. REMOVE NO.3 SHIFT FORK SHAFT AND NO.1 SHIFT FORK

(a) Pull out No.3 shift fork shaft from the intermediate plate.

(b) Remove No.1 shift fork.

(c) Using a magnetic finger, remove the interlock pin and locking ball from the shaft hole and intermediate plate.

19. REMOVE NO.4 SHIFT FORK SHAFT, NO.3 SHIFT FORK AND REVERSE SHIFT HEAD

(a) Pull out No.4 shift fork shaft from the intermediate plate.

(bl Remove the reverse shift head and locking ball, (c) Remove No.3 shift fork.

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