Disassembly Of Cylinder Head

1. REMOVE NO.2 TIMING BELT COVER

2. REMOVE ALTERNATOR BRACKET

3. REMOVE HEATER INLET HOSE

4. REMOVE DELIVERY PIPE WITH INJECTORS

(a) Remove the three bolts, and then remove the delivery pipe with the injectors.

HINT: When removing the delivery pipe, be careful not to drop the injectors.

(b) Remove the six insulators and three spacers from the cylinder head.

Torch For Head And Sequence

5. REMOVE INTAKE MANIFOLD

Remove the four nuts, seven bolts, EGR valve, VSV, intake manifold and gasket.

6. REMOVE NO.2 ENGINE HANGER AND GROUND STRAP

7. REMOVE HEATER UNION
8. REMOVE EGR COOLER

9. REMOVE BEARING CAPS AND CAMSHAFTS

(a) Loosen each bearing cap bolt a little at a time and in the sequence shown in the figure.

(b) Remove the camshaft bearing caps, oil seal and camshaft.

OO OO OO OO OO OO

08 09 80 0908 00

OO OO OO OO OO OO

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