Disassembly Of Master Cylinder

1. REMOVE RESERVOIR

(a) Remove the set screw and pull out the reservoir.

(b) Remove the cap and strainer from the reservoir.

2. REMOVE TWO GROMMETS

3. PLACE CYLINDER IN VISE

Baut Stopper Piston Master Silinder

4. REMOVE PISTON STOPPER BOLT

Using a screwdriver, push the pistons in all the way and remove the piston stopper bolt and gasket.

HINT: Tape the screwdriver tip before use.

Baut Stopper Piston Master Silinder

5. REMOVE TWO PISTONS AND SPRINGS

(a) Push in the piston with a screwdriver and remove the snap ring with snap ring pliers.

(b) Remove the No.1 piston and spring by hand, pulling straight out, not at an angle.

NOTICE: If pulled out at an angle, there is possibility of damaging the cylinder bore.

(c) Place a rag and two wooden blocks on the work table. and lightly tap the cylinder flange against the block edges until the No. 2 piston drops out of cylinder.

HINT: Make sure the distance (A) from the rag to the top of blocks is at least 100 mm (3.94 in.).

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