Disassembly Of Steering Gear Housing

1. CLAMP GEAR HOUSING IN VISE

Using SST, secure the steering gear in a vise. SST 09612 00012

2. REMOVE RIGHT AND LEFT TURN PRESSURE TUBES

Using SST, remove the pressure tubes. SST 09633-00020

3. REMOVE TIE ROD ENDS

(a) Loosen the clamp lock nut and place matchmarks on the tie rod tube and rack end.

(b) Remove tie rod ends.

4. REMOVE RACK BOOTS

(a) Remove the clips and clamps. <b) Remove the rack boots.

5. REMOVE RACK ENDS AND CLAW WASHERS

(a) Unstake the claw washers. NOTICE: Avoid any impact to the rack.

<b) Using SST, remove the rack ends.

SST 09612-24014 (09617-24011) 09617-14010

(c) Remove the claw washers.

6. REMOVE RACK GUIDE SPRING CAP LOCK NUT

Using SST. remove the rack guide spring cap lock nut. SST 09612-24014 (09617-24020)

7. REMOVE RACK GUIDE SPRING CAP

Using SST, remove the rack guide spring cap. SST 09612-24014 (09612-10022)

8. REMOVE RACK GUIDE SPRING, RACK GUIDE AND SEAT

9. REMOVE BEARING GUIDE LOCK NUT

Using SST, remove the lock nut. SST 09612-24014 (09617-24020)

10. REMOVE BEARING GUIDE NUT

Using SST, remove the bearing guide nut. SST 09612-24014 (09612-10022)

11. REMOVE DUST COVER

12. REMOVE CONTROL VALVE HOUSING

(a) Place matchmarks on the valve housing and rack housing.

(b) Remove the two bolts.

(c) Pull out the valve housing.

(d) Remove the O-ring from the rack housing.

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13. REMOVE CONTROL VALVE SPRING SEAT AND SPRING

14. REMOVE CONTROL VALVE

Remove the control valve and bearing. HINT: Do not fall out the bearing.

15. REMOVE CYLINDER END STOPPER, SPACER, OIL SEAL AND RACK

(a) Using snap ring pliers, remove the snap ring.

4b) Using SST, press the rack until the end stopper slightly touches the press block.

SST 09612-24014 (09612-10061) (c) Pull out the rack with the cylinder end stopper, spacer and oil seal.

HINT: If necessary, slightly tap the rack end with a brass bar and hammer.

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16. REMOVE CYLINDER HOUSING OIL SEAL AND SPACER

Using SST, press out the oil seal and spacer. SST 09631-12020, 09631-20031

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