Inspection And Repair Of Gear Housing Components

1. INSPECT RACK

(a) Check the rack for runout and for teeth wear or damage.

(b) Check the back surface for wear or damage. If faulty, replace it.

2. IF NECESSARY. REPLACE RACK HOUSING OIL SEAL

(a) Using a screwdriver, pry out the oil seal.

SST 09630-24013 (09631-24070), 09631-12020

IF NECESSARY. REPLACE CONTROL VALVE HOUSING OIL SEAL AND BEARING

(a) Using SST. press out the oil seal with the bearing. SST 09630-24013 (09620-24010), 09631-12020

SST 09630-24013 <09620-24020). 09631-12020

(c) Using SST, press in a new bearing.

SST 09630-24013 (09620-24030), 09631-12020

4. IF NECESSARY, REPLACE TEFLON RING AND O-RING

(a) Remove the teflon ring and O-ring.

NOTICE: Be careful not to damage the steering rack.

(c) Install a new teflon ring to SST and expand it. SST 09630-24013 (09631-24020)

(d) Install the teflon ring to the piston.

(e) Coat the teflon ring with power steering fluid and snug it down with your fingers.

(f) Carefully slide the tapered end of SST over the teflon ring to seat it. SST 09630-24013 (09631-24030)

5. IF NECESSARY. REPLACE CONTROL VALVE TEFLON RINGS

(a) Using a screwdriver, remove the teflon rings. NOTICE: Be careful not to damage the control valve.

Ring

Ring

(b) Install new teflon rings to SST and expand them. SST 09630-24013 (09620-24040)

(c) Install the expanded teflon rings to the control valve and snug them down with your fingers.

(d) Coat the teflon rings with power steering fluid, and carefully slide the tapered end of SST over the teflon rings to seat the rings.

SST 09630-24013 (09620-24050)

6. IF NECESSARY, REPLACE UNION SEAT

(a) Using a screw extractor, remove the union seat.

(b) Using a plastic hammer and extension bar, tap in a new union seat.

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